99.821.69 2.2/02/06
D+H Mechatronic AG • Georg-Sasse-Str. 28-32 • D-22949 Ammersbek • Tel. +4940-60565219 • Fax +4940-60565264
Instruction for use
A
500 mm (TW05)
1000 mm (TW1) B
C
40 mm
51 m
m
Chain drive KA 34/64-TW-DF (-K)
*see mounting of the respective bracket set
Application
Chain drive KA-TW-DF is a special type of chain drive KA 32-BSY, with which two drives are
combined in one tube for doubling the force. The force is evenly distributed on the window
wing by this special structural shape, which leads to trouble-free closing, especially in case
of particularly wide wings. The drive has a force/ and positioning control. This control will
ensure, that the drive will OPEN and CLOSE evenly and reliable. In case of failure of one part
of the drives, e.g. by parting of a cable or overload, the other part of the drives will be
automatically switched off. Turning sash windows can be electrically remote controlled with
this drive. The drive is suited for using in smoke vent systems as well as for daily ventilation.
D+H offers a wide range of smoke and heat vent/ and ventilation control panels for triggering.
Execution Stroke Chain
distance ABCD *E *
250 - 500 mm 500 mm 1145 mm 322,5 mm 322,5 mm 576 mm 576 mm
250 - 500 mm 1000 mm 1645 mm 322,5 mm 322,5 mm 826 mm 826 mm
600 - 800 mm 1000 mm 1945 mm 472,5 mm 472,5 mm 976 mm 976 mm
Extra
standard
symetric
structural
shape
2/20 KA-TW-DF Rev.:2.2
Extent of Supply
Drive unit and 2,5m silicone cable (PVC cable
with 230VAC -K version).
Different bracket sets available dependent
on window type and type of mounting.
Please observe!
Bracket sets are not included in extent of
supply of the drive unit, and must be
ordered separately.
Guarantee
You will get 2 years guarantee for all D+H products from date of verified handing over of the
system up to maximal 3 years after date of delivery, if mounting and starting has been carried
out by a D+H authorized distributor.
D+H guarantee is expired, in case of connection of D+H components on external systems or
mixing of D+H products with parts of other manufacturers.
! IMPORTANT ! Safety Notes
1.We recommend, that mounting of the drive is carried out by a D+H-distributor, whose
qualification and experience is ensured by regular in-house training.
2.Inspection and maintenance has to be carried out according to D+H-maintenance
instructions.
Repair of the drive unit is to be carried out exclusively by D+H.
D+H-warranty and functioning guarantee is only valid in case of operation on D+H -
smoke vent/ and ventilation control panels according to current regulations, which must
be observed.
3.Observe maximum pressure load of chain (see page 3)!
4.Only suited for inside mounting. Use always rain detectors, if danger of rain.
5.Observe enclosed red safety slip!
6. Danger of violent pressure within reach!
Content
Safety Notes/ Guarantee........................... 2
Maximum Pressure Load ......................... 3
Shifting of drive cable................................ 3
Types of Mounting, Overview..................... 4
Mounting of RA-KA-TW .......................... 5-8
Mounting of RE-KA-TW ........................ 9-12
Mounting of F-KA-DF-TW.................... 13-16
Connecting Plans .............................. 17-18
Adjusting of
locking pressure (soft-close) .............. 19
Technical Data ........................................ 20
3/20
KA-TW-DF Rev.:2.2
Maximum pressure loads of chains must
be strictly observed to warrant safe and
reliable performance of the chain drives!
The diagram is valid each for one of the
two drive chains.
Total pressure load is twice as high.
Note: Maximum pressure load of the
chains is not automatically identical
with maximum pressure force of the
drives!
Maximum Pressure Load
Shifting of Drive Cable (24VDC)
tube cover
blue
brown
6.
5.
7.
3.
2.
1.
4. 8.
11.
9.
12.
13.
10.
500N
400N
300N
200N
100N
0N
0
100
200
max. load
600N
300
400
500
600
700
800
stroke (mm)
900
4/20 KA-TW-DF Rev.:2.2
Types of Mounting, Overview
Bracket set: RA-KA-TW
Mounting from page 5
window wing opening outwards, drive mounted
on frame.
Bracket set: F-KA-DF-TW
Mounting from page 13
window wing opening inwards, drive mounted
on window wing.
Bracket set: RE-KA-TW
Mounting from page 9
window wing opening inwards, drive
mounted on frame.
5/20
KA-TW-DF Rev.:2.2
Mounting with Bracket Set RA-KA-TW
Mounting Instructions
- Remove locking latches and fittings, if
necessary.
- The stiff backside of the chain (cable outlet
at the top) must point to the top.
- Operate drive with protective low voltage
only. Wrong distribution voltage can lead
to destruction of the drives! Observe table
for cable lengths and cross-sections (see
instruction of control panel)!
- Underfill window wing brackets, if window
wing step to window frame is >20mm.
Dimensions
a chain drive
b window wing brackets
c bracket pins
d „left“ drive bracket
e „right“ drive bracket
f bearing screws
g countersunk screws* Ø 4 mm
h tallow-drop screws* Ø 4,5 mm
i covering stoppers
j cotter pins
* to be provided by customer
6/20 KA-TW-DF Rev.:2.2
1Put window wing bracket (b) against edge of
window frame,and mark borings at window
wing. Pilot-drill, if necessary.
2Put template successive at the top and at
the bottom against edge of window frame,
and mark borings for drive brackets (d+e). Pi-
lot-drill, if necessary.
Note:
See table on the first side about dimension E
and D.
7/20
KA-TW-DF Rev.:2.2
3Mount window wing brackets (with marking
opposite to frame) on window wing.
Mount drive brackets on frame.
Attention: Observe sufficient length of screws!
Safe hold of brackets must be checked each
in situ before initial operation!
4Mount chain drive in drive brackets with
bearing screws (f).
8/20 KA-TW-DF Rev.:2.2
6Put covering stoppers (i) in unused fastening
borings.
Please observe!
- Drive must run easily over entire stroke length.
- Drive must disconnect via internal electronic load
cutoff.
- Window must close safely and tight.
5Mount chain-tail pieces in window wing brackets
with bracket pins (c) and safeguard with cotter pins
(j).
9/20
KA-TW-DF Rev.:2.2
Mounting with Bracket Set RE-KA-TW
Mounting Instructions
No possibility of using the mounting
template, in case of mounting on the left-
hand side.
Mark brackets manually!
- Remove locking latches and fittings, if
necessary.
- The stiff backside of the chain (cable outlet
at the top) must point to the top.
- Operate drive with protective low voltage
only. Wrong distribution voltage can lead
to destruction of the drives! Observe table
for cable lengths and cross-sections (see
instruction of control panel)!
a chain drive
b window wing brackets
c bracket pins
d drive brackets
e bearing screws
f countersunk screws* Ø 4 mm
g tallow-drop screws* Ø 4,5 mm
h covering stoppers
i cotter pins
* to be provided by customer
Dimensions
Projection: mounted on top
Minimum Window Wing Height:
Following minimum wing heights, respectively wing widths in case of turning sash windows
must be observed, to avoid, that drive chains lie on the window wing edge in open condition:
250mm stroke = 360mm 600mm stroke = 870mm
350mm stroke = 500mm 800mm stroke = 1150mm
500mm stroke = 720mm
10/20 KA-TW-DF Rev.:2.2
1Put window wing brackets (b) against
edge of window wing and mark
borings.
2Put template successive at the top
and at the bottom against edge of
window wing and mark borings for dri-
ve brackets (d). Pilot-drill, if necessary.
Note:
See table on the first side about
dimension E and D.
11/20
KA-TW-DF Rev.:2.2
3Screw brackets on window.
- Underfill lateral drive brackets, if window wing step to
window frame is >20mm.
Attention:
Observe sufficient length of screws!
Safe hold of brackets must be checked each in situ
before initial operation !
4Mount chain drive in drive brackets with bearing
screws (e).
12/20 KA-TW-DF Rev.:2.2
6Put covering stoppers (h) in unused fastening
borings.
Please observe!
- Drive must run easily over entire stroke length.
- Drive must disconnect via internal electronic
load cutoff.
- Window must close safely and tight.
5Mount chain-tail pieces in window wing
bracket with bracket pins (c) and safeguard
with cotter pins (i).
13/20
KA-TW-DF Rev.:2.2
b
j
c
d
h
a
f
i
e
g
k
m
np
Mounting with Bracket Set F-KA-DF-TW
a chain drive
b frame brackets
c bracket pins
d „left“ drive bracket
e „right“ drive bracket
f fastening screws *
g bracket bearings
h fastening screws *
i covering stoppers
j cotter pins
k Allan screws
m supporting angles
n distance plate 2mm
p distance plate 4mm
* to be provided by customer
DimensionsMounting Instructions
- Remove locking latches and fittings, if
necessary.
- The stiff backside of the chain (cable outlet
at the top) must point to the top.
- Operate drive with protective low voltage
only. Wrong distribution voltage can lead
to destruction of the drives! Observe table
for cable lengths and cross-sections (see
instruction of control panel)!
14/20 KA-TW-DF Rev.:2.2
Space Requirement
Minimum space
required on the right
on window frame:
35 mm.
Minimum space
required on the left on
window frame:
30 mm.
15/20
KA-TW-DF Rev.:2.2
Mounting
1Put frame brackets (b) with marking
against edge of window wing and mark
borings. Pilot-drill, if necessary.
2Fasten frame brackets (b) (with marking
opposite to edge of window wing) on
frame with screws. Doing this, mount
supporting angle under window wing bra-
cket. Observe precise position of supporting
angle (see space requirement page 14)
Attention: observe sufficient length of screws!
16/20 KA-TW-DF Rev.:2.2
h
i
np
~15
c
j
d
g
k
4Mount chain-tail pieces in frame bracket
using bracket pins and safeguard with
cotter pins.
Mark borings for drive brackets. Pilot-drill, if
necessary.
5Mount drive brackets. Underfill drive
brackets with enclosed distance plates
(n, p) up to at least 15 mm, if projection of
window wing is less than 15mm.
Attention: observe sufficient length of
screws!
Put covering stoppers in unused fastening
borings.
Please observe!
- Drive must run easily over entire stroke
length.
- Drive must disconnect via internal
electronic load cutoff.
- Window must close safely and tight.
3Remove countersunk screws from drive
and fasten bracket bearings with Allan
screws SW3.
Note:
Screws must be screwed down tightly with
an Allan key. Distinct expenditure of force
must be perceptible.
Hang up left and right drive brackets (d+e).
17/20
KA-TW-DF Rev.:2.2
Connection
* for the combination of options please refer to the special wiring definition plan
** not in case of GVL 830x-E/ -K/ -M
Mot.a
monitoring
Mot.a
Überwachung **
Mot.b
Mot.b
LT-Mot / GE
1 2 3 4 5 6 7
brown
drive
47kW
ye
bk
bk
47kW
grey
green
yellow
* Option SA
or SZ
+
-
yellow
pink
grey
green
yellow
green
yellow
* Option
SGI
* Option
SA-SZ
* Option
-B/ -R/ -V
Option
-SKS
yellow
green
5k6
***
***
Cable according to
D+H table for layout of
cables (see instruction
for use of control panel)
2 terminal resistors
47k or terminal module **W
Thermal detector
**THE 4
branch box
by customer
blue (white
with opt.)
*** The enclosed
resistor must be
pinched against the
connections 1 and 2
of the respective
drive for operation
or at the end of the
locking edge
protector.
18/20 KA-TW-DF Rev.:2.2
Connection in Running Direction
Connection 230VAC (-K Option)
19/20
KA-TW-DF Rev.:2.2
Attention!
Both the „Soft Close“ potentiometers must be turned in
same position on both sides of the drives.
Adjusting of Locking Pressure (soft-close)
(only KA 64-TW-DF)
Locking pressure will be reduced 20mm before the chain is completely retracted, so that possible
different wing projections must not be compensated. Locking pressure can be infinitely increased
up to approx. 2x 250N, if factory-set locking pressure of approx. 2x 130N should not be sufficient.
1.Pull out blind rivet. Stick in screw driver
and turn to the right to increase locking
pressure.
2.Put blind rivet in again after adjustment.
20/20 KA -TW-DF Rev.:2.2 All sizes in millimetre • Rights to technical modifications reserved. • Reprinting and phototechnical
reproduction also in extracts has to be expressively authorized by D+H Mechatronic AG.
Technical Data
Some data are different with the 2 drive types and separated by oblique strokes: 34/64.
Values in brackets are valid for the 230VAC - version.
power supply : 24VDC ±15%, 1/2A (230VAC ± 10%, 50Hz, 60VA)
interfering emission : EN 55011, EN 50081-2
resistance to jamming : EN 61000-4-2 to -6, DIN EN 50082-2
Rated locking pressure : 2 x 1000N
push/pull force (rated load) : 2 x 150/300N je +20% switch off reserve
Load conditions:
- Opening against rated load/
Closing with rated load support
- Opening with rated load support
Closing against rated load
Observe pressure load diagram on page 3!
Operating factor with cycle time 10 minutes;
Class of rating S3 : 70% (EN 60 034)
running time/ 100mm : approx. 8s
drive : push link chain
lifetime : minimum10.000 double strokes
housing : anodized aluminium
protective system : IP 32, only in conjunction with inserted covering stopper
temperature class : 5 (-5°C up to +75°C)
connection : 2,5m silicone cable (2,5m PVC cable)
stroke length : see type plate
only with KA 64-TW-DF (-K):
locking pressure (p.19) : 2x approx. 130N-250N adjustable
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D+H 64-TW-DF Operating instructions
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- Operating instructions
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