AL-KO PRO 160 /QSS OHV User manual

Type
User manual
2
Original-Betriebsanleitung
© Copyright 2012
AL-KO KOBER GROUP Kötz, Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of
the AL-KO KOBER GROUP.
D: Gebrauchsanleitung ...............................6
GB: User‘s Manual .......................................12
F : Manuel d'utilisation ...............................18
E: Instrucciones de uso .............................24
I: Istruzioni per l'uso .................................36
PL: Instrukcjaobsługi .................................. 44
CZ: Návodkpoužití ..................................... 52
H: Használatiutasítás ...............................60
DK: Brugsanvisning .....................................66
SV: Bruksanvisning .....................................76
N: Bruksanvisning .....................................84
RUS:Инструкцияпоэксплуатации .............92
UA: Посібникзексплуатації ......................99
SK: Návodnapoužitie ............................... 106
Translation of the original operating instructions
About this manual
Please read this information prior to starting the engine.
This ensures a safe and trouble-free operation.
Please take note of the safety instructions and the war-
ning messages provided in this manual and on the en-
gine.
This manual is an integral part of the machine described
here. When selling it please pass it on to the purchaser.
Please read also the operating instructions of the gar-
den tool.
Meaning of symbols
Attention!
Following these warnings exactly can prevent per-
sonal injury and/or damage to property.
Tips and explanations for operation.
Safety instructions for the engine
ATTENTION
Engines produce carbon monoxide
which is an odourless, colourless, toxic
gas.
Breathing in carbon monoxide can cause
nausea, unconsciousness or death.
Start and operate the engine outdoors.
Do not start or operate the engine in
closed rooms, even if doors or windows
are open.
Read the instructions
ATTENTION
Fuel and fuel fumes are extremely easily
ammableandexplosive.
Sparks are generated when starting the
engine.Thismayigniteammablegases
in the vicinity.
Combustible materials such as leaves,
grass etc can ignite.
Attention: Danger!
Keep hands and feed away from the cut-
ting equipment.
Description of product
This manual describes several internal combustion engine
models. These models differ in their power, displacement
and accessories (electric starter).
Identify your model using the product illustrations and de-
scriptionsandtheidenticationplate.
Intended use
This combustion engine is designed to power privately op-
erated garden tools.
Any application beyond that does not constitute intended
use.
Safety instructions
Please use the engine only if it has been well main-
tained.
Do not bypass safety devices and protective gear.
Wear ear protection.
Start and operate the engine only outdoors; operation in
closed rooms is not permitted, not even with doors and
windows open.
Do not operate the engine under the inuence of
alcohol, drugs or medication.
Children and persons not familiar with the operating in-
structions must not use the equipment.
Please take note of local regulations regarding the
operator’s minimum age.
Takenoteofcountry-specicregulationsforoperating
times.
Please read also the operating instructions of the gar-
den tool.
Warning!
According to research conducted in the US state
of California, the exhaust fumes generated by this
machine contain chemicals that cause cancer, birth
defects or damage to the reproductive organs.
GB
474169_c
Transport
Transport the engine only when fuel tank is empty.
Always transport the engine with the spark plug at the
top. Otherwise it may lead to:
Smoking
Difcultyinstarting
A sooty spark plug
Check before operation
Warning!
Always conduct a visual check prior to operation.
The equipment must not be used if any machine
components are damaged or worn.
Check the general condition of the engine
Signs of oil or fuel leaks on the outside or underside of
the engine
Signs of damage
All bolts and nuts are tight
All protective covers are attached
Fuel level
Oil level
Airlterelement
Fill with fuel and lubricant
Safety
Warning - Fire hazard!
Petrolishighlyammable.
Sparks occur when the engine is started. This may
igniteammablegasesinthevicinity.
Combustible materials such as leaves, grass etc
can ignite.
Store petrol only in containers made for that purpose.
Rellwithpetrolonlyoutdoors.
Donotsmokeduringrelling.
Do not remove fuel cap while engine is running or still
hot.
Replace damaged fuel tank or fuel cap.
Always ensure that fuel cap is closed tightly.
In case of petrol spillage:
Do not start engine.
Do not test the ignition.
Clean the equipment.
Let the engine cool off and prevent spillage when
rellingthetank.
Technical Data
Engine type AL-KO PRO 140 /QSS OHV AL-KO PRO 160 /QSS OHV
Length x Width x Height 430 x 380 x 380 mm 430 x 380 x 380 mm
Empty weight 11,9 kg 12 kg
Cubic capacity
(Bore x Stroke)
140 cm
3
(61 x 48 mm)
159 cm
3
(65 x 48 mm)
Power 2.1 kW / 2800 rpm 2.3 kW / 2800 rpm
Engine oil - quantity 0.55 L 0.55 L
Petrol tank capacity 1.2 L 1.2 L
Cooling system Air cooling Air cooling
Ignition system Electronic ignition Electronic ignition
Engine shaft direction Clockwise Clockwise
Spark plug gap 0.7 mm - 0.8 mm 0.7 mm - 0.8 mm
Translation of the original operating instructions
Caution!
Fill with oil prior to operation.
Filling with oil (Figure 1)
1. Unscrewdipstick(A)andllwithoil.
2. Screw in dip stick.
Oil recommendations
Theengineoilisasignicantfactorintheperformanceand
life of the engine. Use oil that conforms to the API Service
ClassicationSForgreater.
Check that the API Service label on the oil container speci-
esthelettersSForthoseofahigherclass.
SAE 10W-30 is recommended for general use.
The recommended operating range for this engine is 0 °C
to 40 °C.
Checking oil level (Figure 1)
Check the engine oil level when engine has stopped and
is on level ground.
Removeforeignmatterfromoilllingneck.
1. Remove dip stick (A) and wipe clean.
2. Insertthedipstick(A)intotheoilllerneck,butdo
not screw in, and then remove it.
3. If the oil level is near or below the lower limit mark on
thedipstick(B),llwiththerecommendedoiltothe
upper limit mark.
4. Screw in dip stick.
Low oil level can cause engine damage.
Filling with petrol
The petrol cap is located on the petrol tank
showing a label with the petrol pump symbol.
1. Remove petrol cap (Component index, Item 3).
2. Filltankuptotheloweredgeofthellerneck.
Donotoverll!
3. Replace petrol cap securely.
Fuel recommendations
Use clean, fresh and unleaded regular-grade petrol with
an octane rating of at least 85.
Purchase fuel in such quantities that it can be used up
within 30 days. (See storage section.)
Petrol with up to 10% ethanol content or up to 15%
MTBE content (antiknock agent) is acceptable.
Do not mix oil with petrol.
Operation
Warning - Danger of poisoning!
Never run engine in closed rooms.
Warning - Danger of explosion!
Do not use pressurised engine starting liquids.
Warning - Rotating parts!
Keep limbs away from moving parts.
Attention - Recoil danger!
The starting rope may recoil quicker back to the en-
gine than it can be released.
Please check the garden tool operating instructions be-
fore starting the engine.
Start and run the engine only outdoors.
Start the engine only when in horizontal position.
Check oil level.
Tie up long hair and remove jewellery.
Do not wear loose clothing.
Wear solid shoes with gripping sole.
Do not operate the engine when inclined more than 15°.
Starting the engine
1. Pull briskly on the starter grip of the starting rope
(Component index, Item 1), then release it gently and
let it roll up.
Changing the speed is not possible!
Attention - Risk of burns!
Running engines produce heat. Engine parts, and
the exhaust in particular, will get extremely hot.
GB
474169_c
Keep hands and feet away from rotating parts.
Keep combustible materials away from exhaust and
cylinder.
Letexhaust,cylinder and cooling ns cool offbefore
touching.
Storage
Attention!
Donotstoreengineinfrontofnakedamesorheat
sources. Fire and/or explosion hazard!
Please read the garden tool operating instructions prior
to storing the engine.
Let engine cool off.
Store engine in a well-ventilated room, not in the
vicinityofnakedamesorheatsources.
Avoid the following areas for storage:
Closetonakedames.
Close to heat sources.
Where electric motors are operated.
Where electric power tools are used.
Drain fuel from engines that will be stored for more than
30 days, or add a stabilising fuel agent. Otherwise de-
posits may form in the fuel system.
Maintenance
Danger!
Always switch off and secure engine prior to carry-
ing out any adjustments, maintenance or repairs.
Remove ignition cable from the spark plug (Component
index Item 6) and keep it away from the spark plug
Carburettor adjustment
Adjustments to the carburettor must only be made
by authorised service centres or by our repair ser-
vice.
Checking ignition spark
Sparksmaycausereorelectricshock.
Use a suitable spark tester.
Never check spark when spark plug is removed.
Repairs
Repairs must only be made by authorised service
centres or by our repair service.
Only use original AL-KO spare parts!
Maintenance and care
Danger!
Always switch off and secure engine prior to any
adjustments, maintenance and repairs.
Remove the spark plug cap prior to carrying out any
maintenance or repairs.
Do not hose down the engine with water!
Water ingress (ignition system, carburettor etc) may
cause malfunction.
Clan the equipment after every use.
Take note of maintenance schedule.
Follow the hourly or annual intervals, depending on
whichoccursrst.
More frequent maintenance is required under more se-
vere operating conditions.
Changing the air lter (Figure 2)
Cleantheairlterregularly.Replacedamagedairlter.
1. Removeairltercover(D).Presslatches(C)andre-
move cover.
2. Removelter(E)(PRO160QSS)andouterlter(F)
and tap on hard surface until the dirt is removed. Do
notbrush!Installlterandouterlteragain.
3. Installairltercoveragainandlockinplace.
Translation of the original operating instructions
Changing the oil (Figure 3)
Check oil level regularly.
Check oil level every 8 operating hours or daily prior to
starting the engine (see oil recommendations).
Warning!
The fuel tank must be emptied before draining the
oil. Fire and explosion hazard is created through
leaking fuel if instruction not observed.
Drain the used oil while the engine is warm.
Warm oil drains quickly and completely.
1. To drain the fuel tank, let the engine run until it runs
out of petrol.
2. Remove spark plug cap (Component index, Item 6).
3. Place a suitable container under the engine to catch
the oil.
4. Screw out the dip stick (Component index, Item 5).
5. Tilt the engine towards the container so that the oil
can drain fully from the drain opening (G).
6. Place engine back into the horizontal position.
7. Fill with new oil (SAE 10W-30, quantity: 0.55 l).
8. Screw in dip stick.
Dispose responsibly of used oil.
Spark plug maintenance
Warning!
Never check for spark when the spark plug is re-
moved.
The spark plug’s (H) electrode gap should be 0.7 mm - 0.8
mm.
Never start the engine without spark plug.
An incorrect spark plug can cause engine
damage.
Clean engine
Attention - Fire hazard!
Remove combustible material from exhaust and
cylinder area.
Regularly clean dirt from engine using a rag or a brush.
Clean cooling openings.
Do not hose down engine with water.
Clean with brush or rag.
Clean the cooling system. Also clean the internal cooling
nsandsurfacesfromtimetotimetopreventoverheating.
Maintenance schedule
Follow the hourly or annual intervals, depending on which
occursrst.Morefrequentmaintenanceisrequiredunder
more severe operating conditions.
Aftertherst5hours
Change oil
Every 5 hours or daily before use
Check oil level
Clean silencer area and operating controls
Every 25 hours or every 3 months
Cleanairlter;cleanmorefrequentlywherethereis
increased dust or other contamination in the air
Every 50 hours or annually
Change oil
Check silencer and spark arrestor
Annually
Replaceairlter
Replace spark plug
Clean air cooling system; clean more frequently where
there is increased dust or other contamination in the air
GB
474169_c
Replacement parts
Recommended spark plug: LD-F7RTC
Replacement parts are available from an authorised dealer
or from our service department.
Service
We provide every possible support if a service is required.
AL-KO Geräte GmbH
Kundendienst
Industriestrasse 1
89359 Kötz
Disposal
Equipment at the end of its life
must not be disposed of via
household waste!
Packaging, equipment and accessories are made
from recyclable materials and should be disposed of
accordingly.
In case of fault
Fault Solution
Engine does not
start
Replenish fuel.
Drain old fuel that has been stored for a long time (without stabilising agent) and replace
with fresh, clean fuel.
Check spark plug, replace if necessary.
Dry out wet spark plugs and reinstall.
Cleanairlter.
Engine runs
rough
Bring for service.
Faultsthatcannotberectiedwiththeaidofthistablemustbeattendedtobyanauthorisedserviceagent.
Please write down the engine serial number and date of purchase. You will need this information when ordering replace-
ment parts or with technical questions and queries regarding warranty.
Engine serial number:
Date of purchase:
Country Company Telephone Fax
A AL-KO KOBER Ges.m.b.H. (+43)3578/2515-100 (+43)3578/2515-31
AUS AL-KO INTERNATIONAL Pty. Ltd. (+61)3 /9767- 3700 (+61)3 /9767-3799
B / L Eurogarden NV (+32)16/805427 (+32)16/805425
BG Valerii S&M Group SJ (+359)2 942 34 02 (+359)2 942 34 10
CH
AL-KO KOBER AG (+41)56/418-31 53
(+41)56/4183160
CZ AL-KO KOBER Spol. S.R.O. (+420)382 / 210381 (+420)3 82 /212782
D AL-KO GERÄTE GmbH (+49)8221/203-0 (+49)8221/203-138
DK AL-KO GINGE A/S (+45)98 821000 (+45)988254 54
EST/LT/LV SIA AL-KO KOBER (+371)67/627-326 ((+371)67/807-018
F AL-KO S.A.S. (+33)3/8576-3500 (+33)3/8576-3581
GB Rochford Garden Machinery Ltd. (+44)1963/828050 (+44)1963/828052
H AL-KO KFT (+36)29/5370-50 (+36)29/5370-51
HR Brun.ko.-prom d.o.o. (+385)1 3096 567 (+385)1 3096 567
I AL-KO KOBER GmbH / SRL (+39)039 /9 329-311 (+39)039/ 9 329-390
IN AGRO-COMMERCIAL (+91)3322874206 (+91)3322874139
IQ Gulistan Com (+946)750 450 80 64
IRL Cyril Johnston & Co. Ltd. (+44)2890813121 (+44)2890914220
LY ASHOFAN FOR AGRICULT. ACC. (+218)512660209 (+218)512660209
MA BADRA Sarl (+212)022447128 (+212)022447130
MK Techno Geneks (+389)2 2551801 (+389)2 2520175
N AL-KO GINGE A/S (+47)64/86-2550 (+47)64/86-2554
NL O.DE LEEUW GROENTECHNIEK (+31)38/444 6160 (+31)38/ 444 6358
PL AL-KO KOBER Sp. z.o.o. (+48)61/816-1925 (+48)61/816-1980
RO OMNITECH Technology SRL (+4)021 326 36 72 (+4)021 326 36 79
RUS OOO AL-KO KOBER (+7)499/16887-16 (+7)499/96600-00
RUS ZAO AL-KO St. Petersburg GmbH (+7)812/446-1075 (+7)812/446-1075
S GINGE Svenska AB (+46)31/57-3580 (+46)31/57-5620
SK AL-KO KOBER Slovakia Spol. S.R.O. (+421)2/4564-8267 (+421)2/4564-8117
SLO Darko Opara s.p. (+386)1 722 58 50 (+386)1 722 58 51
SRB Agromarket d.o.o. (+381)34 308 000 (+381)34 308 16
TR ZIMAS A.S. (+90)232 4580586 (+90)232 4572697
UA TOV AL-KO KOBER (+380)44/492 33-96 (+380)44/496 66-93
AL-KO GERÄTE GmbH l Head Quarter l Ichenhauser Str. 14 l 89359 Kötz l Deutschland
Telefon: (+49)8221/203-0 l Telefax: (+49)8221/97-8166 l www.al-ko.com 09_2012
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AL-KO PRO 160 /QSS OHV User manual

Type
User manual

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