Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3399-538 RevA
22inRecycler
®
LawnMowerwithSmartStow
®
ModelNo.20340—SerialNo.316000001andUp
Operator'sManual
ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.shoptoro.com.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
EngineOwner'sManual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
NetTorque
Thegrossornettorqueofthisenginewaslaboratoryrated
bytheenginemanufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940.Asconguredtomeet
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3399-53
A
8*
safety,emission,andoperatingrequirements,theactualengine
torqueonthisclassofmowerwillbesignicantlylower.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralSafety.........................................................2
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1UnfoldingtheHandle............................................4
2InstallingtheRecoil-StarterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................5
4AssemblingtheGrassBag......................................6
ProductOverview..........................................................7
Operation.....................................................................7
BeforeOperation.......................................................7
BeforeOperationSafety...........................................7
FillingtheFuelTank................................................8
CheckingtheEngine-OilLevel..................................8
AdjustingtheCuttingHeight....................................8
DuringOperation......................................................9
DuringOperatingSafety...........................................9
StartingtheEngine..................................................9
UsingtheSelf-PropelDrive.....................................10
StoppingtheEngine...............................................10
RecyclingtheClippings...........................................10
BaggingtheClippings.............................................10
Side-DischargingtheClippings.................................11
OperatingTips......................................................11
AfterOperation........................................................11
AfterOperatingSafety............................................11
StoringtheMachineintheVertical-Stow
Position.............................................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
MaintenanceSafety.................................................13
PreparingforMaintenance.......................................13
ReplacingtheAirFilter............................................13
ChangingtheEngineOil.........................................14
ReplacingtheBlade................................................15
AdjustingtheSelf-PropelDrive................................16
CleaningtheMachine..............................................16
Storage........................................................................17
PreparingtheMachineforStorage............................17
FoldingtheHandle.................................................17
RemovetheMachinefromStorage............................18
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013andANSIB71.1-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
ReadandunderstandthecontentsofthisOperator’s
Manualbeforeyoustarttheengine.Ensurethateveryone
usingthisproductknowshowtouseitandunderstands
thewarnings.
Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
Keepclearofanydischargeopening.Keepbystandersa
safedistancefromthemachine.
Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
2
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
117–2718
130-6662
1.Warning—readtheOperator'sManual;1)Addfueluptothe
indicatedlevel.2)Tipthemowerrearwardforstorage.
131-0894
TractionAdjustment
1.Attention;readtheOperator'sManual—1)Loosenthe
knobbyturningitcounterclockwise;2)Pullthecable(s)
awayfromtheenginetodecreasethetraction,orpush
thecable(s)towardtheenginetoincreasethetraction;3)
Tightentheknobbyturningitclockwise.
3
131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine;stoptheenginebeforeleavingthe
operatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
WARNING
Unfoldingthehandleimproperlycandamagethe
cables,causinganunsafeoperatingcondition.
Donotdamagethecable(s)whenfoldingor
unfoldingthehandle.
Ensurethatthecable(s)areroutedtotheoutside
ofthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Movethehandlerearwardtotheoperatingposition
(Figure3).
Figure3
2.Setthehandlelockinoneofthetwopositions(Figure
4)untilthepinclicksinplacetolockthehandleinto
theoperatingposition.
4
Figure4
1.Handlelock2.Pinpositions
2
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Youmustinstalltherecoil-starterropein
theropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe
recoil-starterropethroughtheropeguideonthehandle
(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine,butitdoescomewithabottleofoil.Before
startingtheengine,lltheenginewithoil.
Max.ll:0.53L(18oz),type:SAE30detergentoilwithan
APIserviceclassicationofSF,SG,SH,SJ,SL,orhigher.
Note:Whenthecrankcaseisempty,pourabout3/4of
thecrankcasecapacityofoilinthecrankcase,thendothe
following:
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure6).
Figure6
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
5.Readtheoillevelonthedipstick(Figure6).
IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilinto
theoil-lltube,wait3minutes,andrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
IftheoillevelisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevelisat
theFullmarkonthedipstick;refertoChanging
theEngineOil(page14).
5
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipsticksecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page14).
4
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure7.
g027257
1
2
3
Figure7
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure7).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure8).
g027258
Figure8
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure8).
6
ProductOverview
Figure9
1.Handle
9.Side-dischargedeector
2.Self-propelbar
10.Fuel-tankcap
3.Blade-controlbar
11.Cutting-heightlever(4)
4.Adjustmentknobforthe
self-propeldrive
12.Handlelock(2)
5.Reardeector13.Grassbag
6.Oilll/dipstick
14.Recoil-starthandle
7.Airlter15.Side-dischargechute
8.Sparkplug
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchasdeectors
and/orgrasscatcher,areinplaceandworkingproperly.
Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor
damaged.
Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow .
Adjustingthecuttingheightmaybringyouintocontact
withthemovingblade,causingseriousinjury.
Shutofftheengineandwaitforallmovingpartsto
stop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthenozzle
andthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
7
FillingtheFuelTank
Figure10
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuel,mixingitwithgasolinelessthan
30daysold.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Max.ll:0.53L(18oz),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure11).
Figure11
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
5.Readtheoillevelonthedipstick(Figure11).
IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilinto
theoil-lltube,wait3minutes,andrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
IftheoillevelisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevelisat
theFullmarkonthedipstick;refertoChanging
theEngineOil(page14).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipsticksecurely.
AdjustingtheCuttingHeight
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels(Figure12).
Note:Toraisethemachine,movethefrontcutting-height
leversrearwardandtherearcutting-heightleversforward;
tolowerthemachine,movethefrontcutting-heightlevers
forwardandtherearcutting-heightleversrearward.
8
Figure12
1.Raisethemachine2.Lowerthemachine
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8
inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm
(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
DuringOperation
DuringOperatingSafety
GeneralSafety
Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghair,securelooseclothing,and
donotwearjewelry.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Shutofftheengineandwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
Whenyoureleasetheblade-controlbar,theengineshould
shutoffandthebladeshouldstopwithin3seconds.If
not,stopusingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperatethe
machinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryifyouslipand
contacttheblade.Mowonlyindryconditions.
Useextremecarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyourview .
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslip-and-fall
accident.
Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutofftheengine,
removethekey,andwaitforallmovingpartstostop.
Iftheenginehasbeenrunningthemuferwillbehotand
canseverelyburnyou.Keepawayfromthehotmufer.
Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacethemwiththemanufacturer’s
recommendedpartswhennecessary.
UseaccessoriesandattachmentsapprovedbytheThe
Toro®Companyonly.
SlopeSafety
Mowacrossthefaceofslopes;neverupanddown.Use
extremecautionwhenchangingdirectiononslopes.
Donotmowonexcessivelysteepslopes.Poorfooting
couldcauseaslip-and-fallaccident.
Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
StartingtheEngine
1.Holdtheblade-controlbaragainstthehandle(Figure
13).
Figure13
1.Blade-controlbar
2.Pulltherecoil-starthandle(Figure14)lightlyuntil
youfeelresistance,thenpullitsharply,andallowitto
returntotheropeguideonthehandleslowly.
9
Figure14
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure15).
Figure15
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and
allowthemachinetorollacoupleofcentimeters(inches)
forwardtodisengagethewheeldrive.Youcanalsotry
reachingjustundertheupperhandletothemetalhandleand
pushthemachineforwardacoupleofcentimeters(inches).
Ifthemachinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
StoppingtheEngine
Tostoptheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page10)beforerecyclingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeit;refertoRemovingtheSide-DischargeChute(page
11)beforerecyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
Iftheside-dischargechuteisonthemachine,removeit;refer
toRemovingtheGrassBag(page10)beforebaggingthe
clippings.
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure16).
Figure16
1.Reardeector3.Grassbagpin(2)
2.Notch(leftsidenotchnot
shown)
2.Installthegrassbag,ensuringthatthepinsonthebag
restinthenotchesonthehandle(Figure16).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
10
Side-Dischargingthe
Clippings
Usesidedischargingforcuttingverytallgrass.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page10).
InstallingtheSide-DischargeChute
Liftupthesidedeectorandinstalltheside-dischargechute
(Figure17).
Figure17
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,liftupthesidedeector,
removetheside-dischargechute,andlowertheside-discharge
deector.
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe54mm(2-1/8inch)settingunlessthegrass
issparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page8).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcutting-heightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat54mm(2-1/8inches)andtherearwheels
at64mm(2-1/2inches).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
AfterOperation
AfterOperatingSafety
GeneralSafety
Cleangrassanddebrisfromthemachinetohelpprevent
res.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachinein
anyenclosure.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
11
HaulingSafety
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefull-widthrampsforloadingthemachineintoa
trailerortruck.Donotexceeda15°anglebetweenthe
rampandthetrailerortruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
StoringtheMachineinthe
Vertical-StowPosition
Duringthemowingseasonorintheoff-season,youcanstore
yourmachineintheverticalpositiontominimizestorage
space.
1.Ensurethatthelevelofgasolineinthefueltankis
nohigherthanwhatisrecommendedbytheengine
manufacturer;refertotheenginemanufacturer’sdecal
ontheengine(Figure18).
Note:Ifthelevelofgasolineinthefueltankistoo
high,drainthegasolinefromthefueltankintoan
approvedfuelcontaineruntilitisatorbelowthelevel
recommendedbytheenginemanufacturer.
Figure18
2.Ensurethatthecutting-heightsettingonthemachine
is92mm(3-5/8inches)orlower;ifitisnot,lowerit;
refertoAdjustingtheCuttingHeight(page8).
3.Disengagethehandlelocks(Figure19).
Figure19
1.Handlelockengaged
position
2.Handlelockdisengaged
positions
4.Foldthehandlefullyforward(Figure19).
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldthehandle.
5.Tightenthehandleknobssecurelybyhand.
6.Liftthefrontofthemachinebythehandleandmove
itintoastoragespace(Figure20).
Figure20
12
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengine-oillevel.
Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
Cleangrassclippingsanddirtfromunderthemachine.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Changetheengineoil.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Cleantheaircoolingsystem;cleanitmorefrequentlyindustyoperatingconditions.
Refertoyourengineowner'smanual.
Refertoyourengineowner'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
Note:Replacementpartsareavailableonlineatwww .Torodealer.com.Forengineparts,seeanAuthorizedToroDealer.
MaintenanceSafety
Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicingthe
machine.
Thebladeissharp;contactingthebladecanresultin
seriouspersonalinjury.Weargloveswhenservicingthe
blade.
Nevertamperwithsafetydevices.Checktheirproper
operationregularly.
Tippingthemachinemaycausethefueltoleak.Fuelis
ammableandexplosive,andcancausepersonalinjury.
Runtheenginedrytoremovethefuelwithahandpump;
neversiphonthefuel.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure21)beforeperforminganymaintenance
procedure.
Figure21
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitsside,withthedipstickdown.
ReplacingtheAirFilter
1.Useascrewdrivertoopentheair-ltercover(Figure
22).
13
Figure22
2.Replacetheairlter.
3.Installtheair-ltercover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm
it.Warmoilowsbetterandcarriesmorecontaminants.
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page13).
3.Removethedipstick(Figure23).
Figure23
1.Dipstick
4.Tipthemachineontoitssidewiththedipstickdown
(Figure24)orsetthemachineinthevertical-stow
position(Figure25;refertoStoringtheMachineinthe
Vertical-StowPosition(page12))todraintheusedoil
outthroughtheoil-lltube.
Figure24
14
Figure25
5.Returnthemachinetotheoperatingposition.
6.Pourabout3/4ofthecrankcasecapacityofoilinthe
crankcase.
Note:Max.ll:0.53L(18oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
7.Waitabout3minutesfortheoiltosettleinthe
crankcase.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,thenremove
thedipstick.
10.Readtheoillevelonthedipstick(Figure23).
IftheoillevelisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoilintothe
oil-lltubeandrepeatsteps8through10untilthe
oillevelisattheFullmarkonthedipstick.
IftheoillevelisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevelisat
theFullmarkonthedipstick.
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
11.Installthedipsticksecurely.
12.Recycletheusedoilproperly.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedandbalanced,
orreplaceit.
1.RefertoPreparingforMaintenance(page13).
2.Tipthemachineeitherontoitssidewiththedipstick
down.
3.Useablockofwoodtoholdthebladesteady(Figure
26).
Figure26
4.Removethebladebyturningthebladebolt
counterclockwise,savingallmountinghardwareto
installthenewblade(Figure26).
5.Installthenewbladebyturningthebladebolt
clockwise(Figure27).
15
Figure27
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
82N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
AdjustingtheSelf-PropelDrive
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drive.
1.Turntheadjustmentknobcounterclockwisetoloosen
thecableadjustment(Figure28).
g027709
Figure28
1.Handle(leftside)3.Self-propel-drivecable
2.Adjustmentknob
2.Adjustthetensiononthecable(Figure28)bypullingit
backorpushingitforwardandholdingthatposition.
Note:Pushthecabletowardtheenginetoincrease
thetraction;pullthecableawayfromtheengineto
decreasethetraction.
3.Turntheadjustmentknobclockwisetotightenthe
cableadjustment.
Note:Tightentheknobrmlybyhand.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
CleaningtheMachineUsingthe
WashoutPort
Forbestresults,cleanthemachinesoonafteryouhave
completedmowing.
1.Lowerthemachinetoitslowestcutting-heightsetting.
RefertoAdjustingtheCuttingHeight(page8).
2.Movethemachineontoaatpavedsurface.
3.Washouttheareaunderthereardeectorwherethe
clippingsgofromtheundersideofthemachinetothe
grassbag.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutport(Figure29).
16
Figure29
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
7.Stoptheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
9.Starttheengineandrunitforafewminutestodrythe
undersideofthemachinetopreventitfromrusting.
10.Allowtheenginetocoolbeforestoringthemachine
inanenclosedarea.
CleaningtheMachineinthe
Vertical-stowPosition
1.Setthemachineinthevertical-stowposition;referto
StoringtheMachineintheVertical-StowPosition(page
12).
2.Washouttheclippingsfromunderthemachine.
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof
hardstarting.Donotstorefuelwithoutstabilizermore
than30days,anddonotstorestabilizedfuelmorethan
90days.
3.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Turnthehandlelockuntilyoucanmovetheupper
handlefreely.
2.Foldthehandleforwardeithertotheverticalposition
orthefullyforwardpositionasshowninFigure30.
17
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldthehandle.
Figure30
3.Tounfoldthehandle,referto1UnfoldingtheHandle
(page4).
RemovetheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidlyby
pullingtherecoil-starthandletoblowtheexcessoil
fromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
4.Performanymaintenanceprocedures;referto
Maintenance(page13).
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page8).
6.Fillthefueltankwithfreshgasoline;refertoFillingthe
FuelTank(page8).
7.Connectthewiretothesparkplug.
18
TheToroWarranty
22inRecycler
®
A2-Y earFullWarranty(45DayLimitedWarrantyforCommercialUse)20inMulcher/Bagger
TheToroGTSStartingGuarantee
WalkPowerMowers
A3-YearFullWarranty(NotApplicableforCommercialUse)
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlypromisetorepairtheToroProduct
listedbelowifusedforresidentialpurposes*;ifitisdefectiveinmaterials
orworkmanshiporifitstopsfunctioningduetothefailureofacomponent;
oriftheToroGTS(GuaranteedtoStart)enginewillnotstartontherstor
secondpull,providedtheroutinemaintenancerequiredintheOperator's
Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
22inRecyclerand20in
Mulcher/BaggerandAttachments
2-yearfullwarranty
GTS(GuaranteedtoStart)3-yearfullwarranty
Engine
3-yearfullwarranty
Battery
1-yearfullwarranty
LimitedWarrantyforCommercialUse*
Gas-poweredT oroProductsusedforcommercial,institutional,orrental
use,arewarrantedfor45daysagainstdefectsinmaterialsorworkmanship.
Componentsfailingduetonormalweararenotcoveredbythiswarranty.
TheT oroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply
whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,orifanormal,able-bodiedadultcannolongerstartyour
product'sengineinoneortwopulls,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat
theirdealership.Tolocateadealerconvenienttoyou,accessourweb
siteatwww.Toro.com.Youmayalsocallthenumberslistedinitem#3
tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif
itiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealers
analysisorwiththeassistanceprovided,contactusat:
TheT oroCompany
CustomerCareDepartment,RLCDivision
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-214-9807(U.S.customers)
Tollfreeat866-214-9808(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpeningorworn
blades,cable/linkageadjustments,orbrakeandclutchadjustments
Anyproductorpartwhichhasbeenalteredormisusedorneglected
orrequiresreplacementorrepairduetoaccidentsorlackofproper
maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceproceduresorrecommended
fuelprocedure
Rotarymowerbladestrikinganobject
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
Improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat
youareusingthecorrectstartingprocedures.Thiscansavean
unnecessaryvisittoanAuthorizedToroServiceDealer.
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized
ToroServiceDealerusingT oro-approvedreplacementparts.Repairbyan
AuthorizedToroServiceDealerisyoursoleremedyunderthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidental,orconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
ThiswarrantyisnotvalidinMexico.CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oro
Distributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceor
havedifcultyobtainingguaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered
commercialuse,andthecommercialusewarrantywouldapply.
374-0254RevF
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Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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