DAYLIFF DP Solar User manual

DP SOLAR

Solar Pool Pumps

Installation &

Operating Manual

PUMP SPECIFICATIONS

1.

1

2.

INSTALLATION 3

MAINTENANCE

3.

4

TROUBLE SHOOTING

4.

5

INDEX

Contents herein are not warranted

WARRANTY

5.

6

PUMP

The Dayliff DPSolar pool pump is specifically

designed for swimming pools, ponds and water

features where mains power supply is

unavailable. The pump end is made from

premium corrosion free engineering plastic

material and is provided with a large filter basket,

quick release see through lid and inlet and outlet

unions. It is manufactured to standards providing

high efficiency, long life and excellent

serviceability.

CONTROLLER

Pumps are provided with high-efficiency

controllers which is in-built for DPSolar 600 and

separate for DPSolar 1000 with the following

functionalities;

• Over/underload and over temperature

• Low voltage disconnect for battery operation

• Integrated MPPT (Maximum Power Point Tracking)

Graph 1

2

Average Daily Irradiation Values (Kwhr/m )

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

1

2

3

4

5

6 5.6

7 6.3 6.5

6.0 5.8 5.6 5.7 5.6

6.5

5.8

5.1 5.3

Graph 2

% Daily Output

6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00

2%

12%

13% 13% 13%

12%

10%

2%

0%0%

7%

10%

7%

Time (hrs)

1

1. PUMP SPECIFICATIONS

PUMP HEAD (m)

FLOW RATE (m/hr)

Congratulations on selecting a Dayliff DP Solar Pool Pump. They are

manufactured to the highest standards and if installed and operated

correctly will give many years of efcient and trouble free service.

Careful reading of this Installation Manual is therefore important,

though should there be any queries they should be referred to the

equipment supplier.

0

2

4

6

8

10

12

14

16

18

2 4 6 810 12 14

20

16

DP Solar 1100

DP Solar 600

18 20 22 24 26 28 30

2

MOTOR

The pump is connected to a maintenance free, brushless DC motor. The motor runs on

variable speed to 3000rpm providing excellent performance and efficiency.

Enclosure Class: IPX4 Insulation Class: F

PUMP OUTPUTS

2

Pump output curves are given at standard test conditions of 1000W/m solar irradiance

0

and 25 C .Output will vary throughout the year depending upon prevailing irradiation

levels. For estimated daily outputs at continuous pumping multiply by the daily irradiation

given in Graph 1. For indicative purposes factors of 1.1 can be applied for hot arid areas

and 0.9 for temperate high altitude in the tropics. Output will vary throughout the day as a

proportion of the estimated hourly irradiation as shown in Graph 2.

NOTE: Output estimations are strictly indicative. More accurate projections are available

using manufacturers data when the exact site location and installation arrangement is

defined. This information will be provided with all offers.

OPERATING CONDITIONS

Pumped Liquid: Thin, clean non-aggressive liquids not containing fibers or particles

0

Max. Liquid Temperature: 60 C

0 0

Ambient Temperature: -30 C - +50 C

PUMP DATA

Weight

(kg)

DPSolar 600

Parameters

Rated Voltage

Rated Current

Max Current

DPSolar 1000

Technical Parameters

Max.

Current

(A)

Rated

Current

(A)

kW

Power

0.6

10 12

48 100

2001101.0

Model Min.

Voltage

(V)

Max.

Voltage

(V)

Dimensions (mm)

50 50 560 210 320 21

80 80 756 275 420 31

DN1 DN2 L W H

PV

Modules

(W)

4x200

6x200

Min Current

Input VOC

Max VOC

Min VOC

Max Power

48VDC

Value

10A

12A

0.7A

>68VDC

100VDC

42VDC

600W

3

Parameters Value

Over Charge

Over Discharge

Current

Alarm

Recover

Switch Off

Recover

Overload

Overcurrent

57.6+0.4VDC

14.4+0.4VDC

47.2+0.4VDC

44.0+0.4VDC

15+0.4VDC

29.4+0.4VDC

Protection Program

Reverse Protection

"B+""B-" connected with contrary poles of batteries, the controller still

work when coeected ; "PV+""PV-" connected with contrary poles of PV

panels, the controller still work when coeected.

Description

Protection Function

Overload and Short

Circuit Protection

When load current over 15A and continuesfor more than 10 seconds,

the controller will start to protect and shut off the power; If the load

current over 29.4(Error Margin ±0.5A)，the controller will start to

protect immediately. The system will try to restart after 15minutes.

Low Power Protection Operating current <0.6A; Input Voltage <25VDC or >100VDC; It

will be protected and stopcontroller will try to restart after 20minutes.

2. WARNINGS & SYMBOLS

WARNING

Wiring of the system must be correct, "P+", "P-", "B+", "B-" are the

terminals of power input, misconnection will cause the damage

of the controller when power on.

WARNING

The voltage of the Selected PV Panels (Voc) /Batteries /Power

Supply should not exceed the withstand voltage of the products

and must avoid to share one power supply with any disruptive

equipments, or it will damage the controller.

WARNING

The specication of the selected pump must matched the output

power of the controller.

WARNING

Strictly prohibit disconnecting the controller and the pump, while

the system is running orit can easily damage the controller and

the pump.

4

3. INSTALLATION

WARNING

Do not touch or inspect the components or signal of the printed

circuit board.

WARNING

Do not touch the radiator or fever parts, to prevent scalding.

3.1 Wiring Diagram

3.2 Technical Program

As shown below. Turn the switch to "BATTERY".

1 2 3

5

Terminal

P+

P-

B+

B-

1

2

3

Description

Connect with the anode of solar array

Connect with the cathode of solar array

Connect with the anode of battery (for 48V pumps only)

Connect with the cathode of battery (for 48V pumps only)

Connect with the motor wire (brown)

Connect with the motor wire (green)

Connect with the motor wire (black)

4. OPERATION

4.1 Board Structure

Includes a LCD Display Screen, five Buttons and a Switch.

Display Screen

Buttons

Switch

5

4.2 Board Description

4.3 Description of Buttons

+

SET / DOWN

SYMBOL

VAP / UP

PLUS

1. Enter setting menu

2. Choose function

SET

DOWN

VAP

UP

1. Parameters display

2. Choose parameter

1. Parameters display

2. Choose parameter

MINUS 1. Stop manually

2. Adjust

-

Sure SURE 1. Confirm Operation

2. Save and exit

SYMBOL DESIGNATION DESCRIPTION

1. Under Default Display Press "VAP/UP" to enter Parameters Display

2. Under Default Display Press "SET/DOWN" to enter Setting Menu

3. Under Default Dispaly Press "+" to Start Manually

4. Under Default Display Press "-" to Stop Manually

5. Under Setting Menu Press "+"or"-" to choose the needed parameter

6. Under Setting Menu Press "SURE" to enter Parameter Modification

7. Under Parameter Modification Press "+"or"-" to modify parameter

8. Under Parameter Modification Press "SURE" to save modified parameter

4.4 Introduction of Parameters

Default Display

Parameter Display

*

SRMIV 100%15

V: 20-85V 199

0:03 20

S: Power Active

R: Pump Active

M: MPPT Active

I: Overcurrent Protection Active

V: Overvoltage Protection Active

100%: Motor Speed 100%

15: Protection Reset Interval 15 minutes

V: 20-85V : The range of input voltage

199 : Startup times

0:03:20 Run Duration (H/M/S)

Default display on running state; LCD shows the operation condition &

the parameter of previous settings.

SV 27 V I: 0 A

BV 0 V C: 0 A

T: 0 h P: 0 W

N: 0 rpm 30

5

SV: Voltage of PV Panels

I: Working Current

BV: Voltage of Batteries

C: Charging Current

T: Run Duration

P: Power

N: Motor Speed

30: Time (S)

Under default setting, press"VAP/UP"button, LCD shows the voltage,

current, power. After 40seconds, back to default.

If equipment failure occurs in the normal course of service having been

competently installed and when operating within its specified duty limits warranty

will be provided as follows:-

Ÿ Up to 1 year- The item will be replaced or repaired at no charge.

ŸOver 1 year, less than two years - The item will be replaced or

repaired at a cost to the customer of 50% of the Davis & Shirtliff

market price.

The warranty on equipment supplied or installed by others is conditional upon the

defective unit being promptly returned free to a Davis & Shirtliff ofce and

collected thereafter when repaired. No element of site repair is included in the

warranty and any site attendance costs will be payable in full at standard

charegeout rates. Also proof of purchase including the purchase invoice must be

provided for a warranty claim to be considered.

6

5. TERMS OF WARRANTY

i) General Liability

ii) Standard Warranty

• In lieu of any warranty, condition or liability implied by law, the liability of Dayliff

(hereafter called the Distributor) in respect of any defect or failure of

equipment supplied is limited to making good by replacement or repair

(at the Distributor’s discretion) defects which under proper use appear therein

and arise solely from faulty design, materials or workmanship within a

specified period. This period commences immediately after the equipment

has been delivered to the customer and at its termination all liability

ceases. Also the warranty period will be assessed on the basis of the date

that the Distributor is informed of the failure.

ŸThis warranty applies solely to equipment supplied and no claim for

consequential damages, however arising, will be entertained. Also the

warranty specifically excludes defects caused by fair wear and tear, the effects

of careless handling, lack of maintenance, faulty installation, incompetence

on the part of the equipment user, Acts of God or any other cause beyond the

Distributors's reasonable control. Also, any repair or attempt at repair carried

out by any other party invalidates all warranties.

INS300D-07/20

DAYLIFF DP Solar User manual

DAYLIFF DP Solar User manual

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