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145-2296

Toro 145-2296 User manual

  • Hello! I've reviewed the installation instructions for the Toro LED Light Kit 145-2296. This document provides step-by-step guidance on installing the light kit, including instructions for mounting the front turn signal lights, installing the flasher relay, and connecting the hazard and turn signal switches. I'm ready to help answer your questions about this installation process.
  • What is included in the LED light kit?
    What is the first step to be taken for installation?
    How to test the lights after installation?
FormNo.3451-600RevA
BrakeandSignalLEDLightKit
Serialnumber410500000andAfterWorkman®HDUtilityVehicle
ModelNo.145-2296
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Prepareamachine.
2Nopartsrequired–Removethehood.
Frontturnsignallight2
Phillipsheadbolt(#10x1–1/4inches)4
3Flangenut(#10)4
Installthefrontturnsignallights.
Flasherrelay1
4Hexwasherheadbolt(1/4x5/8inch)1Installtheasherrelay.
Hazardswitch1
5Turnsignalswitch1
Installtheturnsignalswitchandhazard
switch.
6Nopartsrequired–Installthehood.
7Nopartsrequired–Connectthebattery.
8Nopartsrequired–Testthelights.
1
PreparingaMachine
NoPartsRequired
Procedure
1.Parkamachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Disconnectthebattery;refertoyourOperator’s
Manual.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3451-600*
2
RemovingtheHood
NoPartsRequired
Procedure
1.Whilegraspingthehoodintheheadlight
openings,liftupthehoodtoreleasethelower
mountingtabsfromtheframeslots(Figure1).
g010314
Figure1
1.Hood
2.Pivotthebottomofthehoodupwarduntilyou
canpullthetopmountingtabsfromtheframe
slots(Figure1).
3.Pivotthetopofthehoodforwardandunplugthe
wireconnectorsfromtheheadlights(Figure1).
4.Removethehood.
3
InstallingtheFrontTurn
SignalLights
Partsneededforthisprocedure:
2Frontturnsignallight
4Phillipsheadbolt(#10x1–1/4inches)
4Flangenut(#10)
Procedure
1.Ontheinsideofthehood,locatethe3dots
undereachheadlightandndthecenterdotas
illustratedinFigure2.
g387325
Figure2
1.Centerdot
2
2.UsingthemeasurementsshowninFigure3and
thecenterdotasareference,drill3holesinthe
followingorder:
Note:Useonlythecenterdotasareference.
Ignorethe2outerdots.
A.Drill2outerholes(6mmor1/4inch
diameter)intheouterpositions.
B.Drillacenterhole(32mmor1–1/4inches
diameter)inthecenterposition.
Important:Ensurethatthe2outer
holesaresymmetricaltothecenterhole
(Figure3).
g387277
Figure3
1.6mm(1/4inch)diameter4.Centerhole
2.Outerhole5.28mm(1–1/8inches)
3.32mm(1–1/4inches)
diameter
3.Secureafrontturnsignallighttothehoodat
eachlocationwiththeamberlenstotheoutside,
asfollows:
A.Insert2Phillipsheadboltsthroughthelight
andintothe6mm(1/4inch)diameterouter
holesinthehood(Figure4).
Note:Orientthelightswiththeamberlens
outward.
B.Securetheboltsusingtheangenuts
(Figure4).
g387336
Figure4
1.Flangenut3.Phillipsheadbolt
2.Frontturnsignallight
4.Repeatsteps1through4undertheother
headlight.
3
4
InstallingtheFlasherRelay
Partsneededforthisprocedure:
1Flasherrelay
1Hexwasherheadbolt(1/4x5/8inch)
Procedure
1.Atthedash-supporttubeofthemachine(Figure5),securetheasherrelaytothedash-supporttube
usingthehexbolt(Figure6).
g387635
Figure5
4
2.LocatetheconnectorofthewireharnessforthemachinelabeledSIGNALMODULEandplugtheconnector
intotheasherrelay(Figure6).
g387510
Figure6
1.Flasherrelay3.Connector
2.Hexbolt
5
5
InstallingtheHazardSwitch
andTurnSignalSwitch
Partsneededforthisprocedure:
1Hazardswitch
1Turnsignalswitch
Procedure
1.Frombehindthedash,cut2holesintothedecal
asshowninFigure7.
g387638
g387637
Figure7
2.Insertthehazardswitchandturnsignalswitch
intothedashpanelholesuntiltheysnapinto
placeasshowninFigure8.
g387639
Figure8
1.Turnsignalswitch2.Hazardswitch
3.Locatethewireharnesswiththeconnectors
labeledHAZARDSSWITCHandTURNSIGNAL
SWITCH.
4.Plugtheconnectorsintothehazardswitchand
turnsignalswitch.
6
6
InstallingtheHood
NoPartsRequired
Procedure
1.Alignthehoodtothefrontofthemachine
(Figure1).
2.Pivotthehoodforwardandconnectthe
headlightstothewireharnessconnectors
labeledLEFTHEADLIGHTandRIGHTHEADLIGHT
andconnectthehazardandturnsignallightsto
thewireharnessconnectorslabeledLEFTFRONT
LIGHTandRIGHTFRONTLIGHT.
3.Pivotthehoodbackandinsertthemounting
tabsatthetopofthehoodintotheslotsinthe
dashpanelofthemachine(Figure1).
4.Pivotthehooddownandinsertthetabsatthe
bottomofthehoodintotheslotsinthebumper
(Figure1).
7
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthebattery;refertoyourOperator’sManual.
8
TestingtheLights
NoPartsRequired
Procedure
Note:Getsomeonetohelpyouseethelightsas
youtestthem.
1.Sitintheoperator’sseatandturnonthe
machine.
2.Pressthehazardlightswitch.
Note:Thehazardlightsshouldilluminate.
3.Movetheturnsignaltotheleftandright
positions.
Note:Thepositionlightsshouldashatthe
frontofthemachineandthetaillightshouldash
atthebackofthemachine.
4.Turnoffthemachineandremovethekey.
7
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