Roundup ES-1200 Owner's manual

Brand: Roundup

Model: ES-1200

Type: Owner's manual

P/N 1011119 Rev. B 03/12

EGG STATION

Model ES-1200

Owner

’

s Manual

MANUFACTURING

NUMBERS:

9300590

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

General

The Egg Station is a countertop unit used to cook shell

eggs, liquid eggs, and ham. The surface is a flat steel

plate heated from beneath by electric heaters. The

plastic grease catch pans on the side of the units catch

debris and grease. The on/off power switch is on the

front of the unit. The unit is also equipped with audio/

visual signals for operation.

This manual provides the safety, installation, and oper-

ating procedures for the Egg Station. We recommend

that all information contained in this manual be read

prior to installing and operating the unit.

Your Egg Station is manufactured from the finest mate-

rials available, assembled to Roundup’s strict quality

standards, and tested at the factory to ensure depend-

able trouble-free operation.

NOTE: A hood may be required. Please consult

with your local health and safety officials prior to

installation.

OWNER INFORMATION

TABLE OF CONTENTS

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

Warranty Information

Please read the full text of the Limited Warranty printed

on the back cover of this manual.

If the unit arrives damaged, contact the carrier imme-

diately and file a damage claim with them. Save all

packing materials when filing a claim. Freight damage

claims are the responsibility of the purchaser and NOT

covered under warranty.

The warranty does NOT extend to:

  

result of improper use.

  

  

  

  

rubber feet, labels, O-rings, light bulbs, etc.

  

or maintenance.

  

abuse, or careless handling.

  

components.

  



  



Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Specifications .............................................................5

Dimensions ................................................................5

Electrical Ratings .......................................................5

Electrical Cord & Plug Configurations .......................5

Unpacking ..................................................................6

Equipment Setup .......................................................6

Operation .....................................................................7

Preparing Unit ............................................................7

Operating Procedure .................................................7

Programming ..............................................................8

Adjustments ..............................................................8

Maintenance ................................................................ 9

Daily Cleaning ...........................................................9

Checking Grill Surface Temperature .......................10

Troubleshooting ....................................................... 11

Control Board LEDs ................................................12

Green LED Blink Codes ..........................................12

 ......................................................... 13

Replacement Parts ...................................................14

Limited Warranty ......................................................16

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12



If you experience any problems with the installation

or operation of your unit, contact your local Roundup

Authorized Service Agency. They can be found in the

service agency directory packaged with the equipment.

Fill in the information below and have it handy when

calling your Authorized Service Agency for assistance.

The serial number is on the specification plate located

on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Refer to the service agency directory and fill in the

information below:

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this

unit. Use of replacement parts other than those sup-

plied by the manufacturer will void the warranty. Your

Authorized Service Agency has been factory trained

and has a complete supply of parts for this unit.

You may also contact the factory at 1-877-392-7854 or

1-630-784-1000 if you have trouble locating your

nearest Authorized Service Agency.

OWNER INFORMATION (continued)

IMPORTANT







EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual,

use the following guidelines to safely operate the unit:

 • Readallinstructionsbeforeusingequipment.

 • Foryoursafety,theequipmentisfurnishedwith

a properly grounded cord connector. Do NOT

attempt to defeat the grounded connector.

 • Installorlocatetheequipmentonlyforitsintend-

ed use as described in this manual. Do NOT use

corrosive chemicals in this equipment.

 • DoNOToperatethisequipmentifithasadam-

aged cord or plug, if it is not working properly, or

if it has been damaged or dropped.

 • Thisequipmentshouldbeservicedbyqualified

personnel only. Contact the nearest Roundup

Authorized Service Agency for adjustment or

repair.

 • DoNOTblockorcoveranyopeningsontheunit.

 • DoNOTimmersecordorpluginwater.

 • Keepcordawayfromheatedsurfaces.

 • DoNOTallowcordtohangoveredgeoftableor

counter.

 • A hood may be required. Please consult with your

local health and safety officials prior to installa-

tion.

The following warnings and cautions appear

throughout this manual and should be carefully



  

and allow unit to cool down before performing



  -





grounded receptacle with separate electrical



the proper rating.

  -

dance with local electrical codes and any

other applicable codes.

  

FAILURE TO FOLLOW THESE INSTRUCTIONS





- Electrical ground is required on this unit.

 



proper outlet installed by a qualified elec-

trician.

 

appliance.

 

are unsure if the appliance is properly

grounded.

  



agent.

  

  

materials. The use of these may cause dam-

age to the stainless steel finish.

  Chlorides or phosphates in cleaning agents

-

gents) could cause permanent damage to

stainless steel equipment. The damage is

usually in the form of discoloration, dulling







  -

tenance of your stainless steel equipment:

- Always use soft, damp cloth for cleaning,

rinse with clear water, and wipe dry. When

required, always rub in direction of metal

polish lines.

- Routine cleaning should be done daily

using soap, ammonia detergent, and water.

 



 



 



EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

SPECIFICATIONS





Mfg. No.

Plug



Plug

Configuration

ES-1200

9300590

Power Cord

Twist Lock

L6-20P

Electrical Ratings



Mfg. No.

Volts Watts Amp 

ES-1200

9300590

208-220-

240

2400-

3150

11.5-

13.1

50/60

7 1/4"

(184 mm)

13 1/4"

(337 mm)

17 13/16"

(452 mm)



EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

WARNING



FAILURE TO FOLLOW THE INSTRUCTIONS IN





 

 



installed by a qualified electrician.

 

appliance.

 

-



receptacle with separate electrical lines, pro-



rating.

 

unsure if the appliance is properly grounded.



1. Remove unit and all packing materials from

shipping carton.

NOTE: If any parts are missing or damaged,



630-784-1000.

2. Remove information packet.

3. Remove all packing materials and protective

coverings from the unit.

4. Wipe all surfaces of the unit with a hot damp

cloth.



out before use.

5. Clean the Service Pans and Side Panel in hot,

soapy water. Rinse in clear water and allow to air

dry.

6. Reassemble all parts to unit.

CAUTION



accordance with local electrical codes and any

other applicable codes.

Equipment Setup

When placing the unit into service, pay attention to the

following guidelines:

 • Makesurepowerisoffandtheunitisatroom

temperature.

 • DoNOTblockorcoveranyopeningsontheunit.

 • DoNOTimmersecordorpluginwater.

 • Keepcordawayfromheatedsurfaces.

 • DoNOTallowcordtohangoveredgeoftableor

counter.

 • Placetheunitonasturdy,leveltableorother

work surface. Turn off the power before

proceeding.

 • Ensuretheunitislevelandadjustthelegsas

needed.

 • Ensurethatthelinevoltagecorrespondstothe

stated voltage on the unit’s specification label. If

unsure, have an electrician confirm correct line

voltage before connecting unit.

 • A hood may be required. Please consult with your

local health and safety officials prior to installation.

INSTALLATION

IMPORTANT













EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

OPERATION

Preparing Unit

1. Turn the power on.

2. Ensure the side plate is attached to one side of

the unit.

3. Clean the area behind and under the unit so

there is no accumulation of grease or waste.

4. Slide the Grease Catch Pans into place for use

as Platen scrapings collector.

NOTE: Be sure to empty the Grease Catch Pans if



5. Allow the unit to preheat for approximately 20-30

minutes so the Grill Surface reaches 350°F

(177°C).

NOTE: The Ready Light will flash while the unit is

heating up and stay on after the unit reaches

operating temperature.

6. Use the scraper to clean the Grill Surface and

move waste into the Grease Catch Pans.

Operating Procedure

Read these instructions prior to cooking eggs.

1. Ensure that the unit is set on a level surface.

2. Verify that the unit itself is level. Adjust the legs as

needed to level the unit.

3. Make sure the grill is clean and free of all extra

butter, oils, or egg product.

4. Place product on the heated surface of the Egg

Station.

5. Follow egg and ham cooking procedures.

6. Press the  button to initiate the

cooking cycle.





7. When the Cooking Indicator Light turns off and

the audio signal sounds, press the 

button to turn off the audio signal.

8. Remove product from the Egg Station.

9. Scrape the surface.

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

PROGRAMMING



The programming is preset for 350°F (177 °C). The

Ready, Bacon, and Cooking lights will be lit. If they are

not, use the following procedure:

1. Press and hold the TIME 1, TIME 2, and 

STOP buttons simultaneously for five seconds.

The indicator lights will blink.

2. Continue to hold the TIME 1 button until the

Ready, Bacon, and Cooking Lights are blinking.

This sequence means the Grill Surface is set to

350°F (177°C).

3. Press the  button to accept the

changes and exit programming.

Figure 1. Operating Controls

START/STOP

POWER

2'-00"

2'-30"

READY

COOKING

BACON

Temperature: 350°F (177°C)

 

 

 

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12



1. Turn the power off, unplug the power cord, and

allow the unit to cool down before proceeding.

2. Put on safety equipment.

3. Empty and replace the Grease Catch Pans

before starting to clean the grill, if necessary.

4. Scrape all the grease and debris from the grill

surface into the Grease Catch Pans.

5. Apply a small amount of butter-flavored vegetable

oil to the grill.

MAINTENANCE

WARNING

Turn the power off, unplug the power cord, and

allow the unit to cool down before performing any



CAUTION

Chlorides or phosphates in cleaning agents (e.g.



could cause permanent damage to stainless steel

equipment. The damage is usually in the form of

discoloration, dulling of metal surface finish, pits,

-



tips are recommended for maintenance of your

stainless steel equipment:

 Always use soft, damp cloth for cleaning, rinse

with clear water and wipe dry. When required,

always rub in direction of metal polish lines.

 



 

using soap and water.

 



CAUTION



materials. The use of these may cause damage to

the stainless steel finish.

CAUTION

If a chemical cleaner is used, be sure it is safe to



and warnings on product label.

6. Scrub the grill from front to rear using the griddle

pad, screen, and holder. Clean all cracks and

edges.

7. Wipe the grill surface with a dry cloth to remove

residue. Then wipe clean with a damp cloth.

8. Remove and empty the grease catch pans.

9. Wash the Grease Catch Pans in dish detergent

solution.

10. Rinse the Grease Catch Pans in clean water and

replace on the unit.

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12



NOTE: A pyrometer is required for this procedure.

1. Turn the power on and allow 30 minutes for the

unit temperature to stabilize.

2. Using a pyrometer, measure the temperature at

the middle of the Platen surface (Figure 2). The

temperature should be approximately ±15°F of

350°F (177°C).

If temperature is within range, proceed to Step 3.

If temperature is above or below range, call your

Authorized Service Agency.

3. Turn the off the power and allow unit to cool.

WARNING







MAINTENANCE (continued)

Grill

Surface

Figure 2. ES-1200

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

TROUBLESHOOTING

WARNING

-



Problem Possible Cause 

Unit fails to operate and

control panel lights fail

to signal on.

No power/low power. Make sure the power is on and the power cord is

locked into place. Check the main circuit

breakers.

Inoperable electrical outlet. Plug the power cord into a different outlet of

same amperage rating.

Inoperable power switch. Contact your maintenance person or an

Authorized Service Agency.

Inoperable Power Cord.

Loose connections.

Unit fails to heat. Loose connections. Contact your maintenance person or an

Authorized Service Agency.

Inoperable Platen.

Low voltage.

Inoperable Hi-Limit Thermostat.

Inoperable Thermocouple.

Inoperable Solid State Relay.

Incorrect amount of water added to

trough in cover.

Fill trough in Top Cover with water before starting

time cycle.

Platen Temperature is too low or too

high.

Check temperature according to the Maintenance

section of this manual.

Loose connections. Contact your Authorized Service Agency.

Unit/table is not level. Level the table and unit as necessary.

Eggs sticking to Platen. Dirty Platen. Clean Platen.

Insufficient butter being used. Refer to the Operation section of this manual.

Not signaling on “Bacon”

or “Ready”.

Inoperable indicator light or audio

signal.

Contact your maintenance person or an

Authorized Service Agency.

Inoperable Control Board.

Loose connection.

Bacon Timer is disabled. Enable the Bacon Timer according to the

Operation section of this manual

If the troubleshooting steps listed do not solve your problem, contact a

Roundup Authorized Service Agency for further assistance.

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

TROUBLESHOOTING (continued)



The Control Board has three onboard LEDs (Figure

5) to determine the status of the unit and to assist in

troubleshooting.

: The LED should be off in normal

operation. However, if any of the 5 potential faults are

detected by the Control Board, this LED will repeatedly

blink either 1 through 5 times with a 2 second pause in

between (refer to the Green LED Blink Codes section

below).

Yellow (Audio): When lit, this LED indicates that the

Control Board is supplying approximately 10-15 VDC to

the audio signal. The audio signal should sound when

this LED is lit.

Red (Heat): When lit, this LED indicates that the

Control Board is calling for heat by supplying VDC to

terminals 3(+) and 4(-) of the Solid State Relay. When

off, it means that the grill platen is up to operating

temperature and satisfied.



Control Board



Unit State Condition

The Green LED

blinks on and off

1 time, pauses for

2 seconds, and

repeats.

The EEPROM memory on the Control

Board is corrupted.

In this state, the unit turns off the control signal to the Solid

State Relay and disables all front buttons and lights. The unit

will not heat up. This continues until the defaults are reloaded

into memory. To reload the defaults, turn the unit off, press and

hold the TIME 2 button, turn the unit back on, and release the

button.

The Green LED

blinks on and off

2 times, pauses

for 2 seconds, and

repeats.

The ambient temperature within the

control compartment has exceeded

155ºF (68ºC). Verify that there is proper

air ventilation around the unit and that it

is not near a significant heat source.

In this state, the unit turns off the control signal to the Solid

State Relay and disables all front buttons and lights. The unit

will not heat up. This continues until the ambient temperature

within the electrical compartment drops below 140ºF (60ºC)

and the unit is turned off and back on.

The Green LED

blinks on and off

3 times, pauses

for 2 seconds, and

repeats.

Open or disconnected Thermocouple. In this state, the unit turns off the control signal to the Solid

State Relay and disables all front buttons and lights. The unit

will not heat up. This continues until the Thermocouple is

reconnected or replaced, and the unit is turned off and back

on.

The Green LED

blinks on and off

4 times, pauses

for 2 seconds, and

repeats.

The supply voltage to the unit is below

160 VAC or above 265 VAC.

In this state, the unit turns off the control signal to the Solid

State Relay and disables all front buttons and front lights. The

unit will not heat up. This continues until the supply voltage is

within the proper limits and the unit is turned off and back on.

The Green LED

blinks on and off

4 times, pauses

for 2 seconds, and

repeats.

The 50/60 Hz signal has been lost due

to a loose, disconnected, or an open

wire harness/wiring on the AC Isolator

Board, or from the AC Isolator Board to

the Control Board.

In this state, the unit turns off the control signal to the Solid

State Relay and disables all front buttons and lights. The unit

will not heat up. This continues until the 50/60 Hz signal is

reapplied and the unit is turned off and back on.





is calling for heat. It is recommended that you



State Relay (Figure 6) for mode and diagnostic



Relay is on, it means that the Control Board is call-

ing for heat. When off, it means that the Control







VOMs. Therefore, it is recommended that you do



Relay for diagnostic purposes.

HEAT

BUZZ

STATUS

CR4

CR3

CR5

YELLOW

GREEN

RED

R17

R20

R18

Figure 5. Control Board



Figure 6. Solid State

Relay

PRODUCT SERVICE

TUV

gapruit

Bauart

Crouzet

84137220

4/A2-

3-32 VDC

+3/A1

1/L1

2/T1

50 AMP 24-280 VAC

Solid State

Relay

LED

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12



BOARD

CONTROL

BLOCK

TERMINAL

HI-LIMIT

THERMOSTAT

SWITCH

POWER

WHT

GND

GRN

GND

WHT

BLK

GRN

TRANSFORMER

12VAC230VAC

BOARD

SWITCH

THERMO-

COUPLE

# 18 GA. TFE-200°C

UNLESS OTHERWISE SPECIFIED.

22 GA. TFE-200°C

NOTE: ALL WIRES TO BE 14 GA. TFE-200°C

HEATER

GRN/

GRN-YEL

BLK/BRN

WHT/BLU

POWER

CORD

P3 P4

FILTER

LINE LOAD

ISOLATOR

BOARD

SSR

WHT

BLK

WHT

BLK

WHT

BLK

RED

# YEL

BLK

YEL

GRN

BLK

# YEL

READY

BACON

COOKING

BLK

ORG

MOMENTARY

SWITCH

BLUE

GRN

BLK

WHT

1 2

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

REPLACEMENT PARTS

EGG STATION (ES-1200)

A.J. Antunes & Co.

P/N 1011119 Rev. B 03/12

1 0021327 Nose Piece Weldment 1

2 4050214 Thermocouple 1

3 7000674 Grill Platen 1

4 040P138* Lock-nut, Conduit - 1/2” NPT 1

5 0400315 Strain Relief - Cord Connector 1

6 2180259 Service Pan 2

7 0502900 Bracket, Sensor 1

8 0021399 Panel, Base 1

9 0021325 Housing, Main 1

10 0504075 Cover, Insulation 2

11 0021326 Rear Panel Weldment 1

12 0504078 Bracket, Hi-Limit 1

13 0700552 Power Cord 1

14 1001100 Label, Control 1

15 210K122 Adj.LegKit(4Pack) 1

16 210K108 RubberTipKit(4Pack) 1

17 0504688 Side Bracket 1

18 300P102* Nut, Speed #8-32 “U” 1

19 306P113* Screw, Mach. 2

#6-32 x 5/8” Sltrshd

20 306P123* Screw, Mach. 4

#6-32 x 7/8” Sltrshd 2

21 306P130* Nut,HexKEPS#6-32 6

22 308P104* Screw, Mach 1

#8-32 x 3/8” Sltrshd

23 308P143* Nut,HexKEPS#8-32 1

24 308P157* Screw, Tap #8-32 x 3/8” 1

25 310P102* Washer, Int Tooth-Lock #10 2

26 310P136* Screw, Mach. 1

#10-32 x 1 and 1/4” Slpanhd

27 310P149* Screw, Mach. 1

#10-32 x 7/8” Slpanhd 1

28 325P104* Washer, Flat 1/4” S/S 1

29 325P109* Screw, Hxcap 1/4-20 x 3/4” 1

30 4010231 Switch, Rocker (25A-250V) 1

31 4010187 Transformer, Stepdown

(240V/12)

32 4010190 Switch, Momentary 1

33 4010193 PC-Board, Switch-Two Button 1

34 7000272 Thermostat, Hi-Limit 1

35 4050229 Line Filter 1

36 7000370 Solid State Relay 1

37 4060355 Terminal Block, 3-Pole 1

38 4060362 LED, Snap-in (Green–Ready) 1

39 4060385 LED, Snap-in (Blue–Bacon) 1

40 4060363 LED, Snap-in (Yellow–Cooking) 1

41 4070152 Control Board 1

42 7000391 A/C Line Isolator Board 1

43 0400337 Insulation 1

44 0011251 Heat Sink Assembly 1

45 0700670 Wire Set (not shown) 1

46 0700655 Wire Harness/PCB-LEDs 1

(not shown)

47 0700656 Wire Harness/PCB-Isoloator BD 1

(not shown)

48 0700657 Wire Harness/PCB-2 Button BD 1

(not shown)

   

No.

   

No.

REPLACEMENT PARTS (continued)

* Available only packages of 10.



Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of

the finest materials available and manufactured to high quality standards. These units are warranted to be free

from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and

service, and when installed in accordance with manufacturer’s recommendations. To insure continued opera-

tion of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months,

electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip

from the nearest Authorized Service Center are covered.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to plac-

ing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service

agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments

as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent

objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty

does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock

loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination prob-

lems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems

or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage

in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right

is always reserved to modify equipment because of factors beyond our control and government regulations.

Changes to update equipment do not constitute a warranty charge.

If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection

should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt.

Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight

and taxes are the responsibility of the purchaser.

5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR-

POSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE

ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR

INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.

Roundup ES-1200 Owner's manual

Roundup ES-1200 Owner's manual

Roundup ES-1200 Owner's manual

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