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6V Express Train (5F60D19)
Customer Service Guide
MMXIII © Copyright Aria Child Inc.
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Customer Service Guide
Contents
I) Check Wiring ………………………............................................. 3
II) Gearbox Replacement ………………
…………..………………………... 5
III) Steering Wheel Replacement….................................. 8
V
III) Warning Stickers ……………………………………………………………… 10
IX) Schematic diagram ……………..…………….…..….………..……………. 12
CAUTION :
Disconnect the battery before proceeding
with any of the following steps.
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Customer Service Guide
I) Check Wiring Connections
Operation: There are four groups of connections that should be checked.
F
ollow below procedures to remove the chassis, access the connectors inside, and then
check for any connection problems.
Unscrew the two screws at the bottom of front end first
Step (1)
Then unscrew the wheel link
Step (2)
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Customer Service Guide
I) Check Wiring Connection
Step (3)
Unscrew 12 screws (6 at each side) to remove the chassis.
Lift up chassis carefully to avoid breaking the wiring
Step (4)
1
2
3
4
5
6
Gearbox
(white connector)
Speaker
(yellow wires)
Water level sensor
(green wires)
Headlight
(blue/white wires)
Reverse above procedures to re-assemble the train.
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Customer Service Guide
II) Gearbox Replacement
Operation: Follow the chassis removal procedure in Part I
Step (1)
Unscrew the gearbox and axle holders as shown
Step (2)
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Customer Service Guide
II) Gearbox Replacement
Step (3)
Unscrew the small circuit board from the inner side of the chassis.
Step (4)
Lift up the whole
gearbox using a screwdriver
to help lift up the axle.
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Customer Service Guide
II) Gearbox Replacement
Step
(5)
Reverse above procedures to re-assemble the train.
Replace the gearbox with a new one
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Customer Service Guide
III) Steering Wheel Replacement
Operation: Follow Part I to remove the chassis and unplug the four connections in I.4
Step (1)
Locate the screw on the underside of the train
that connects the wheel to the train body.
Step (2)
Lift up and remove the whole wheel
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Customer Service Guide
III) Steering Wheel Replacement
Step
(3)
Replace the whole handlebar unit with a good one
to speaker
to sensor
(black plug with
black wires)
to circuit
(4-pins socket)
to battery
to gearbox
Reverse above procedures to re-assemble the train
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Customer Service Guide
IV) Warning Stickers
Operation: Check and repalce the damaged warning stickers after repairing.
(
1) At the bottom
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Customer Service Guide
IV) Warning Stickers
(2) Next to the battery
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Customer Service Guide
IX) Wirings Schematic
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