KTM RC 390 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual

This manual is also suitable for

OWNER'S MANUAL 2020
RC 390
Art. no. 3214117en
DEAR KTM CUSTOMER
*3214117en*
3214117en
12/2019
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 32) Dealer's stamp
Engine number ( p. 33)
Key number ( p. 34)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2019 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
RC 390 US (F5375T1)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ...................... 9
1.1 Symbols used .................................... 9
1.2 Formats used................................... 10
2 SAFETY ADVICE.......................................... 11
2.1 Use definition – intended use............ 11
2.2 Misuse............................................ 11
2.3 Safety advice................................... 11
2.4 Degrees of risk and symbols.............. 12
2.5 Overview of labels ............................ 14
2.6 Reporting safety defects ................... 18
2.7 Noise emission warranty ................... 18
2.8 Operating noise warning ................... 19
2.9 Manufacturer warranty for the
exhaust monitoring system................ 19
2.10 Consumer rights............................... 20
2.11 Tampering warning........................... 20
2.12 Safe operation ................................. 21
2.13 Protective clothing ........................... 22
2.14 Work rules....................................... 23
2.15 Environment.................................... 23
2.16 Owner's Manual ............................... 24
3 IMPORTANT NOTES.................................... 25
3.1 Manufacturer and implied warranty.... 25
3.2 Fuel, auxiliary substances ................. 25
3.3 Spare parts, accessories ................... 25
3.4 Service ........................................... 26
3.5 Figures ........................................... 26
3.6 Customer service.............................. 26
4 VIEW OF VEHICLE ...................................... 28
4.1 View of vehicle, front left (example) ... 28
4.2 View of vehicle, rear right
(example)........................................ 30
5 SERIAL NUMBERS ..................................... 32
5.1 Vehicle identification number............ 32
5.2 Type label ....................................... 32
5.3 Engine number ................................ 33
5.4 Key number..................................... 34
6 CONTROLS................................................. 35
6.1 Clutch lever..................................... 35
6.2 Hand brake lever.............................. 35
6.3 Throttle grip .................................... 36
6.4 Horn button..................................... 36
6.5 Light switch .................................... 37
6.6 High beam flasher button ................. 37
6.7 Turn signal switch............................ 38
6.8 Emergency OFF switch ..................... 39
TABLE OF CONTENTS
4
6.9 Start button..................................... 39
6.10 Ignition and steering lock.................. 40
6.11 Locking the steering......................... 40
6.12 Unlocking the steering...................... 41
6.13 Opening fuel tank filler cap............... 42
6.14 Closing the fuel tank filler cap........... 44
6.15 Seat lock......................................... 45
6.16 Tool set........................................... 45
6.17 Grab handles ................................... 46
6.18 Passenger foot pegs ......................... 46
6.19 Shift lever ....................................... 47
6.20 Foot brake lever ............................... 48
6.21 Side stand....................................... 48
7 ERGONOMICS ............................................ 50
7.1 Adjusting the basic position of the
hand brake lever .............................. 50
7.2 Adjusting the basic position of the
clutch lever ..................................... 50
7.3 Adjusting the shift lever.................... 51
8 COMBINATION INSTRUMENT ..................... 53
8.1 Combination instrument ................... 53
8.2 Activation and test ........................... 54
8.3 Warnings......................................... 55
8.4 Indicator lamps................................ 60
8.5 Shift warning light ........................... 62
8.6 Display ........................................... 64
8.7 Fuel level display ............................. 65
8.8 Coolant temperature indicator ........... 66
8.9 Function buttons.............................. 67
8.10 TRIP F display ................................. 68
8.11 Info display ..................................... 69
8.12 ODO display .................................... 70
8.12.1 Fuel Range.................................. 70
8.12.2 Service ....................................... 71
8.12.3 Actual F.C................................... 72
8.13 TRIP 1 display................................. 73
8.13.1 Time Trip 1................................. 73
8.13.2 Average Speed Trip1 .................... 74
8.13.3 Avg F.C. Trip 1 ............................ 75
8.14 TRIP 2 display................................. 76
8.14.1 Time Trip 2................................. 76
8.14.2 Average Speed Trip2 .................... 77
8.14.3 Avg F.C. Trip 2 ............................ 78
8.15 Setting the units .............................. 78
8.16 Setting the clock.............................. 80
8.17 Adjusting the shift speed RPM1 ........ 81
8.18 Adjusting the shift speed RPM2 ........ 82
9 PREPARING FOR USE................................. 84
9.1 Advice on preparing for first use ........ 84
TABLE OF CONTENTS
5
9.2 Running in the engine ...................... 86
9.3 Loading the vehicle.......................... 86
10 RIDING INSTRUCTIONS.............................. 89
10.1 Checks and maintenance measures
when preparing for use ..................... 89
10.2 Starting........................................... 90
10.3 Starting off...................................... 92
10.4 Shifting, riding. ............................... 93
10.5 Applying the brakes.......................... 97
10.6 Stopping, parking............................. 99
10.7 Transport ...................................... 101
10.8 Refueling ...................................... 102
11 SERVICE SCHEDULE ................................ 105
11.1 Additional information.................... 105
11.2 Required work ............................... 105
11.3 Recommended work ....................... 107
12 TUNING THE CHASSIS ............................. 109
12.1 Adjusting the spring preload of the
shock absorber ........................... 109
13 SERVICE WORK ON THE CHASSIS............. 110
13.1 Raising the motorcycle with rear
lifting gear .................................... 110
13.2 Removing the rear of the
motorcycle from the lifting gear....... 110
13.3 Lifting the motorcycle with the
front lifting gear............................. 111
13.4 Taking the motorcycle off the front
lifting gear .................................... 113
13.5 Cleaning the dust boots of the fork
legs .............................................. 114
13.6 Removing the front rider's seat........ 116
13.7 Mounting the front rider's seat......... 117
13.8 Removing the passenger seat .......... 117
13.9 Mounting the passenger seat........... 118
13.10 Checking for chain dirt
accumulation................................. 120
13.11 Cleaning the chain ......................... 120
13.12 Checking the chain tension ............. 122
13.13 Adjusting the chain tension............. 124
13.14 Checking the chain, rear sprocket,
and engine sprocket ....................... 126
13.15 Removing the battery cover ............. 128
13.16 Mounting the battery cover.............. 130
13.17 Removing the front spoiler .............. 131
13.18 Fitting front spoiler ........................ 132
13.19 Removing the left side cover ........ 134
13.20 Installing the left side cover ........ 135
13.21 Removing the right side cover ...... 137
TABLE OF CONTENTS
6
13.22 Installing the right side cover ....... 138
14 BRAKE SYSTEM ....................................... 140
14.1 Anti-lock braking system (ABS) ....... 140
14.2 Checking the brake discs ................ 142
14.3 Checking the front brake fluid
level ............................................. 143
14.4 Adding the front brake fluid ......... 144
14.5 Checking the front brake linings ...... 147
14.6 Checking the rear brake fluid
level ............................................. 148
14.7 Adding rear brake fluid ............... 149
14.8 Checking the rear brake linings ....... 153
14.9 Checking the free travel of foot
brake lever .................................... 154
14.10 Adjusting the free travel of the foot
brake lever ................................. 156
15 WHEELS, TIRES ....................................... 158
15.1 Removing the front wheel ............ 158
15.2 Installing the front wheel ............ 159
15.3 Removing the rear wheel ............. 161
15.4 Installing the rear wheel .............. 163
15.5 Checking the rear hub damping
rubber pieces ............................. 165
15.6 Checking the tire condition ............. 167
15.7 Checking tire pressure .................... 169
16 ELECTRICAL SYSTEM ............................... 171
16.1 Removing the 12-V battery .......... 171
16.2 Installing the 12-V battery ........... 173
16.3 Charging the 12-V battery ........... 174
16.4 Changing the ABS fuses ................. 177
16.5 Changing the fuses of individual
power consumers ........................... 180
16.6 Changing the low beam bulb ........... 183
16.7 Changing the high beam bulb.......... 185
16.8 Checking the low beam headlight
adjustment.................................... 187
16.9 Checking the high beam headlight
adjustment.................................... 189
16.10 Adjusting the headlight range of
the low beam................................. 190
16.11 Adjusting the headlight range of
the high beam ............................... 191
16.12 Diagnostics connector .................... 192
16.13 Front ACC1 and ACC2 .................... 192
17 COOLING SYSTEM .................................... 193
17.1 Cooling system .............................. 193
17.2 Checking the coolant level in the
compensating tank......................... 195
TABLE OF CONTENTS
7
17.3 Checking the antifreeze and
coolant level.................................. 197
17.4 Correcting the coolant level in the
compensating tank......................... 200
17.5 Draining the coolant ................... 201
17.6 Filling/bleeding the cooling
system ...................................... 203
17.7 Changing the coolant...................... 206
18 TUNING THE ENGINE............................... 210
18.1 Checking the clutch lever play......... 210
18.2 Adjusting play in the clutch
lever .......................................... 211
19 SERVICE WORK ON THE ENGINE .............. 212
19.1 Checking the engine oil level........... 212
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 213
19.3 Adding engine oil........................... 217
20 CLEANING, CARE ..................................... 219
20.1 Cleaning the motorcycle ................. 219
20.2 Checks and maintenance steps for
winter operation............................. 222
21 STORAGE................................................. 224
21.1 Storage ......................................... 224
21.2 Preparing for use after storage......... 226
22 TROUBLESHOOTING ................................ 227
23 TECHNICAL DATA..................................... 230
23.1 Engine.......................................... 230
23.2 Engine tightening torques ............... 231
23.3 Capacities ..................................... 235
23.3.1 Engine oil ................................. 235
23.3.2 Coolant..................................... 236
23.3.3 Fuel ......................................... 236
23.4 Chassis ......................................... 236
23.5 Electrical system............................ 238
23.6 Tires............................................. 239
23.7 Fork.............................................. 239
23.8 Shock absorber.............................. 239
23.9 Chassis tightening torques .............. 240
24 SUBSTANCES .......................................... 246
25 AUXILIARY SUBSTANCES ......................... 249
26 STANDARDS ............................................ 251
27 INDEX OF SPECIAL TERMS ....................... 252
TABLE OF CONTENTS
8
28 LIST OF ABBREVIATIONS.......................... 253
29 LIST OF SYMBOLS.................................... 254
29.1 Yellow and orange symbols.............. 254
29.2 Green and blue symbols.................. 254
INDEX ............................................................. 255
MEANS OF REPRESENTATION 1
9
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
10
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
11
2.1 Use definition – intended use
This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is
not suitable for use on race tracks or offroad.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
2 SAFETY ADVICE
12
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
SAFETY ADVICE 2
13
2 SAFETY ADVICE
14
2.5 Overview of labels
A00273-10
SAFETY ADVICE 2
15
1 Type label for Canada
2 Information on noise emissions
3 Type label for USA
4 Information on preparations for use
5 Information on emissions control
S03389-01
Type label for Canada
2 SAFETY ADVICE
16
A00630-10
Information on noise emissions
S03391-01
Type label for USA
SAFETY ADVICE 2
17
S00725-01
Information on preparations for use
A00631-10
Information on emissions control
2 SAFETY ADVICE
18
2.6 Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying
KTM North America, Inc.
If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect
exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become
involved in individual problems between you, your dealer, or KTM North America, Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website
www.nhtsa.dot.gov, or write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington,
DC 20590. You can also obtain other information about motor vehicle safety from the Hotline.
2.7 Noise emission warranty
KTM warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise stan-
dards.
This manufacturer warranty extends to the first person who buys this exhaust system for purposes other than
resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985-3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 8701 Rue Samuel‑Hatt, Chambly, QC J3L 6V4, Canada
Phone: (450) 441-4451
www.ktmcanada.com
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KTM RC 390 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual
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