Barco OverView fDR70-DL Installation guide

Installation manual

O

VERVIEW FD70

Doc-3382-5

Title: Installation manual OVERVIEW FD70 SERIES

Date: May 2006

ProdID: doc-3382-5

Rev: 04

This manual is divided into 9 chapters:

main

issue

update

chapter 1

chapter 2

chapter 3

chapter 4

chapter 5

chapter 6

chapter 7

chapter 8

chapter 9

new: The corresponding chapters are new or completely revised.

corr.: Passages of the corresponding chapter were corrected; see modification bars.

add.: Passages of the corresponding chapter were added; see modification bars.

1. Introduction

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Table of contents

1 Introduction........................................................................................................................................ 1-1

1.1 Styles and Symbols .....................................................................................................................................1-2

1.2 Safety Instruction.........................................................................................................................................1-3

1.2.1 Standards ............................................................................................................................................1-3

1.2.2 General safety instructions.................................................................................................................1-3

1.2.3 Installation ..........................................................................................................................................1-3

1.2.4 Placement ...........................................................................................................................................1-4

1.2.5 Operation ............................................................................................................................................1-4

1.2.6 Servicing..............................................................................................................................................1-5

1.2.7 Unpacking of Devices .........................................................................................................................1-5

1.2.8 Modification of Devices ......................................................................................................................1-5

1.2.9 Cleaning instructions screens and mirrors.........................................................................................1-6

2 Pre-Installation requirements ........................................................................................................... 2-1

2.1 Power and grounding..................................................................................................................................2-1

2.2 Environmental conditions ...........................................................................................................................2-1

2.2.1 General conditions..............................................................................................................................2-1

2.3 Floor requirements......................................................................................................................................2-2

2.4 Luminance ...................................................................................................................................................2-2

2.5 Access...........................................................................................................................................................2-2

2.6 Installation and room requirements...........................................................................................................2-2

2.7 Footprint.......................................................................................................................................................2-2

2.8 Overall dimensions......................................................................................................................................2-3

2.9 Maintenance Area .......................................................................................................................................2-4

2.10 Built-in configuration ................................................................................................................................2-4

3 Mechanical setup ............................................................................................................................... 3-1

3.1 Tools needed for installation ......................................................................................................................3-1

4 Scope of delivery ............................................................................................................................... 4-1

4.1 Engine unit...................................................................................................................................................4-1

4.2 Mirror unit....................................................................................................................................................4-1

4.3 Support unit .................................................................................................................................................4-1

4.4 Miscellaneous parts.....................................................................................................................................4-1

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5 Installation ......................................................................................................................................... 5-1

5.1 Support unit .................................................................................................................................................5-1

5.1.1 Extended configuration ......................................................................................................................5-3

5.2 Engine unit...................................................................................................................................................5-5

5.2.1 Grounding cable..................................................................................................................................5-8

5.3 Mirror unit....................................................................................................................................................5-9

6 Final adjustment ................................................................................................................................ 6-1

6.1 The projection lens for SXGA+ systems ......................................................................................................6-1

6.2 The projection lens for XGA systems ..........................................................................................................6-2

6.2.1 Strictly prohibited devices..................................................................................................................6-3

6.2.2 Adjustment devices............................................................................................................................6-4

6.3 First steps.....................................................................................................................................................6-5

6.4 Focus adjustment ........................................................................................................................................6-6

6.4.1 Picture size..........................................................................................................................................6-6

6.4.2 Vertical Trapezoid ...............................................................................................................................6-7

6.4.3 Horizontal trapezoid ...........................................................................................................................6-9

6.4.4 Rotation............................................................................................................................................ 6-10

6.4.5 Horizontal picture shift .................................................................................................................... 6-11

6.4.6 Vertical picture shift......................................................................................................................... 6-12

6.4.7 Locking the Projection Unit ............................................................................................................. 6-12

7 Finish .................................................................................................................................................. 7-1

7.1 Screen borders.............................................................................................................................................7-1

7.2 Shielding ......................................................................................................................................................7-3

7.3 Design trim ..................................................................................................................................................7-3

7.4 Security check..............................................................................................................................................7-4

8 Taking into operation ........................................................................................................................ 8-1

8.1 The IR Remote-Control Unit ........................................................................................................................8-1

8.1.1 Terminology of RCU controls ..............................................................................................................8-2

8.2 General.........................................................................................................................................................8-3

8.3 Menu Layout................................................................................................................................................8-3

8.3.1 Navigating...........................................................................................................................................8-3

8.4 Activating the Menu Bar .............................................................................................................................8-3

8.4.1 Reset Runtime ....................................................................................................................................8-3

8.4.2 Lamp Optimization .............................................................................................................................8-4

8.5 Access to the service menu ........................................................................................................................8-6

8.5.1 Projector Address................................................................................................................................8-7

8.5.2 RS232 baudrate ..................................................................................................................................8-9

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8.5.3 Internal patterns .............................................................................................................................. 8-10

8.5.4 Color/Brightness.............................................................................................................................. 8-12

8.5.5 Orientation ....................................................................................................................................... 8-26

8.5.6 Maintenance .................................................................................................................................... 8-27

8.5.7 No Source Counter ........................................................................................................................... 8-32

8.5.8 I2C Diagnostics................................................................................................................................. 8-33

8.5.9 Dimmer Sensor Power..................................................................................................................... 8-34

8.5.10 Save................................................................................................................................................ 8-35

8.5.11 Freeze............................................................................................................................................. 8-36

8.5.12 Disable IR ....................................................................................................................................... 8-37

8.5.13 Lamps............................................................................................................................................. 8-38

8.5.14 Version ........................................................................................................................................... 8-42

8.5.15 More............................................................................................................................................... 8-43

9 Manual User Interface........................................................................................................................ 9-1

9.1.1 Power Switch ......................................................................................................................................9-1

9.1.2 Standby Switch ...................................................................................................................................9-2

9.1.3 Active Lamp Selection Switch ............................................................................................................9-3

9.1.4 Indication of Power LED......................................................................................................................9-4

9.1.5 Indication of Lamp Door LED ..............................................................................................................9-4

9.1.6 Indication of the Status LEDs..............................................................................................................9-5

10 Inserting the Lamp Modules (120W/100W)................................................................................. 10-1

11 Addresses ....................................................................................................................................... 11-1

11.1 Hotline .................................................................................................................................................... 11-2

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1 Introduction

This chapter explains the used typographic styles and symbols. Safety information is provided concerning the

operation of control room solutions from Barco.

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1.1 Styles and Symbols

The typographic styles and the symbols used in this document have the following meaning:

Bold Labels, menus and buttons are printed in Bold font.

Condensed

Links to both other chapters of this manual and to sites in the Internet are printed

condensed. In the on-line version of this manual all hyperlinks appear teal.

Courier Names of files and parts from programs are printed in the Courier font.

Courier bold Inputs you are supposed to do from the keyboard are printed in Courier bold font.

If you do not heed instructions indicated by this symbol there is a risk of damage to the

equipment!

If you do not heed instructions indicated by this symbol there is a risk of electrical shock

and danger to personal health!

If you do not heed instructions indicated by this symbol there is a risk of damage to parts,

which are sensitive towared electrostatic charge!

If you do not heed instructions indicated by this symbol there is a risk to get harmed by

sharp objects!

If you do not heed instructions indicated by this symbol there is a risk that parts may

explode!

If you do not heed instructions indicated by this symbol there is a risk that hot parts impact

persons or objects!

The sheet icon indicates additional notes.

Next to this icon you find further information.

This arrow marks tips.

Next to this icon you find important notes.

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1.2 Safety Instruction

This section describes safety precautions, which must be observed when installing and operating a product from

BARCO.

1.2.1 Standards

Safety Regulations

The equipment is built in accordance with the requirements of the international safety standard IEC950, UL1950

and CSA C22.2 No. 950, which are the safety standards of information technology equipment including electrical

business equipment.

The safety standards of information technology equipment impose important requirements on the use of safety

critical components, materials and isolation, in order to protect the user or operator against the risk of electric

shock and energy hazard, and having access to live parts.

Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical

stability and strength, enclosure construction and protection against risk of fire.

Simulated single fault condition testing ensures the safety of the equipment to the use even when the

equipment’s normal operation fails.

1.2.2 General safety instructions

• All the safety and operating instructions should be read before using this unit.

• The operating instruction manual should be retained for future reference.

• All warnings on the device and in the documentation manuals should be adhered to.

• All instructions for operating and use of this equipment must be followed precisely.

1.2.3 Installation

Installation and preliminary adjustments should be performed by qualified BARCO personnel or authorized BARCO

service dealers.

1.2.3.1 Power Connection

This product should be operated from an AC power source. Power input is auto ranging from 100V to 240V.

Check the power rating on your outlet before connecting the devices to the wall outlet or

to a power strip. Contact your facilities manager or a qualified electrician if you are not

sure what type of power is supplied to your building.

All equipment in the system is equipped with a 3-wire grounding plug, a plug having a third (grounding) pin.

This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to insert the

plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the purpose of the

grounding-type plug.

The devices are designed to operate with single-phase power systems having a grounded

neutral conductor. To reduce the risk of electrical shock, do not plug into any other type of

power system.

Use only the power cord supplied with your device. While appearing to be similar, other power cords have not

been safety tested at the factory and may not be used to power the projector. For a replacement power cord,

contact your dealer.

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If an extension cord is used with this product, make sure that the total of the ampere ratings on the products

plugged into the extension cord does not exceed the extension cord ampere rating.

Also make sure that the total of all products plugged into the wall outlet does not exceed 15 amperes.

A. Mains lead (AC Power cord) with CEE 7 plug:

The colors of the mains lead are colored in accordance with the following code:

Green-and-yellow: Earth (safety earth)

Blue: Neutral

Brown: Line (live)

B. Power cord with ANSI 73.11 plug:

The wires of the power cord are colored in accordance with the following code:

Green/yellow: Ground

White: Neutral

Black: Line (live)

1.2.4 Placement

Place the device in a well-ventilated area away from sources of ignition and out of direct sun light. Never expose

this product to rain or excessive moisture

Slots and openings in the cabinet or bottom are provided for ventilation; to ensure reliable operation of the

product and to protect it from overheating, these openings must not be blocked or covered.

Exposing flammable or combustible materials into close proximity of this device could result in the spontaneous

ignition of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an "exclusion zone"

around all external surfaces of the device whereby no flammable or combustible materials are present. The

exclusion zone must be not less than 10 cm (4").

• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the

cord.

1.2.5 Operation

Barco products are designed and manufactured to meet the most stringent safety regulations.

During operation, the equipment

radiates heat on its external surfaces and from ventilation ducts, which is

both normal and safe.

• Do not cover the equipment with any material while the equipment is in operation.

• Do not block the cooling fans or free air movement under and around the device.

•

Keep flammable and combustible materials away from the device at all time.

In the event of fire, use sand, CO2, or dry powder fire extinguishers; never use water on an

electrical fire.

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Do not allow anything to rest on the power cord. Do not locate this product where people will walk on the cord.

To disconnect the cord, pull it out by the plug. Never pull the cord itself.

• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage

points or short cut parts that could result in a risk of fire or electrical shock.

• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the

set and have it checked by qualified service personnel before resuming operations.

Adjust only those controls that are covered by the operating instructions since improper adjustment of the other

controls may result in damage and will often require extensive work by a qualified technician to restore the

product to normal operation

Lightning - For extra protection for this video product during a lightning storm or when it is left unattended and

unused for a long period of time, unplug it from the wall outlet. This will prevent damage to the unit due to

lightning and AC power-line surges.

1.2.6 Servicing

Never open the case of a device without first disconnecting the power supply cord!

Measurements and tests with an opened device may be carried out only in the factory or

by specially trained personnel, due to the dangers of electrical shock.

Do not attempt to service this device yourself, as opening or removing covers may expose you to dangerous

voltage potential and risk of electric shock! Refer all service to a qualified BARCO service center.

Always have service performed on this product by authorized BARCO service personnel. Always insist on genuine

BARCO replacement parts. Never use non-BARCO replacement parts as they may degrade the safety of this

device.

Call for service in the following conditions:

• When the power cord or plug is damaged or frayed.

• If liquid has been spilled into the device.

• If the product has been exposed to rain or water.

• If the product does not operate normally when the operating instructions are followed.

• If the product has been dropped or the cabinet has been damaged;

• If the product exhibits a distinct change in performance, indicating a need for service.

When replacement parts are required, be sure the service technician has used original BARCO replacement parts

or authorized replacement parts, which have the same characteristics as the BARCO original part. Unauthorized

substitutions may result in degraded performance and reliability, fire, electric shock or other hazards.

Unauthorized substitutions may void warranty.

Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to

determine that the unit is in proper operating condition.

1.2.7 Unpacking of Devices

Note advises on the packaging for unpacking!

1.2.8 Modification of Devices

Mechanical or electrical modifications must not be made to the devices. BARCO is not liable for damages

resulting from modified devices.

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1.2.9 Cleaning instructions screens and mirrors

Wash with a solution of mild soap or detergent and lukewarm water. Use a clean lint-free soft cloth applying

only light pressure. Rinse with clean water and dry by blotting with a damp lint-free cloth or chamois.

Always use a clean,new, lint-free cloth for cleaning the screens’s front side. Do not clean

with the same cloth used for the beaded side. The used cloth ma contain bead particles,

which could scratch the screen’s front surface

Do not use the following cleaning cleaning agents, since these can scratch or detoriate

the screen surface:

Window cleaning sprays, kitchen scouring compounds, sovlents such as acetone,

gasoline, benzene, alcohol, carbon tetrachloride or lacquer thinner.

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2 Pre-Installation requirements

2.1 Power and grounding

Attention has to be paid to the electrical installation. Earth current loops in the installation must be avoided. The

neutral power conductor of the electrical net and the grounding conductor must be separated.

All circuits have to use the same ground level (also indirectly connected equipment). If possible all circuits should

come from the same phase.

Each projector has specific power requirements. (see technical specification projectors) Enough circuits have to be

available. These circuits have to be fused (16A typical for 220V). The number of projectors starting up

concurrently must be limited. One could for instance install an automatic circuit that starts up all the projectors in

batches per circuit, leaving 3 second between the different batches. (Not standard delivered)

The projectors should be kept away from strong sources of magnetic fields.

Fused circuits for the graphic generator equipment have to be installed. The number depends on the amount of

installed equipment.

Some of the graphic generator equipment functions as a Unix workstation. It must not be powered off without

carefully closing all the applications. If these units are switched off during normal operation without this

precaution, there is a risk that the file system gets corrupted and it becomes unusable. Therefor it is strongly

suggested to provide a non-interruptible Power Supply (UPS) to power these units.

Additional grounding points must be foreseen for the display wall construction, racks and other mechanics.

Power outlets for installation purposes are required as well. All connections, power, network should be available

and functional before start of the installation.

2.2 Environmental conditions

2.2.1 General conditions

The temperature and the humidity in the control room have to be controlled on the both sides of the wall.

The screens require a temperature between 10 and 40 dgc and humidity between 40 – 80 % RH. The maximum

temperature fluctuations have to be limited up to 5dgc per hr.

The projector units operate between 0 and 40 dgc. The thermal dissipation of the projector units has to be taken

in consideration. The projector units have built-in temperature detection and will switch off automatically when

the temperature limits are exceeded.

The graphical generator equipment operates between 0• and 40 dgc. In case these products are mounted in a

rack the max room ambient temperature has to be limited to max 25 dgc or additional forced cooling has to be

foreseen in the rack.

The materials and products can be stored between -30 and 65 dgc and humidity below 95 % RH, non-

condensing. Screens have to be stored below 40dgc.

24hrs prior to installation the screens have to acclimatize to the control room conditions. They can stay in their

protective packaging during this acclimatize period.

The temperature and humidity conditions in the control room must be within specification during installation and

maintained afterwards.

The room has to be dust-free during the installation and maintained afterwards. The control room must have an

acceptable dust class of 100000 or better. (100000 particles of 0.5µm or larger per cubic feet, comparable with

clean desk room).

All construction, reconstruction, decoration activities must be completed before the installation of the system.

However the trim around an integrated wall can only be mounted after completion of the wall. All precaution

should be taken to avoid any damage during the mounting of the final trim. The purchaser bears the

responsibility for any damage or degeneration during this operation.

The air pressure within the control room has to be the same on the both sides of the wall.

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2.3 Floor requirements

Sufficient floor space and maintenance area must be available when installing a display wall. (see applicable

drawing and Access)

The floor must have sufficient load carrying capability to withstand weight distribution for all feet (see technical

specifications mechanical construction). It must not sag by more than 1 mm under the load of the display wall.

No installation (venting ducts, sockets etc.) must be present in the floor in the area of the feet. (Advice: An area

of at least 150mm must be kept free around each foot.)

The total construction has to be fixed to the floor. Typical, M10 plugs will be mounted in holes in the floor. If

raised floor (false floor) is used, it’s advised to put the construction on the concrete floor underneath.

2.4 Luminance

Light falling directly on the screen will negatively influence the resulting contrast level. The design of the

lighting should avoid as much as possible light falling directly on to the screen. The real performance of the

projectors will be determined by the light condition on the screen. A good contrast ratio is guaranteed with light

input directly on the screen not more than 50 lux.

There are no constraints on the luminance on e.g. the operator positions.

Light behind the wall is required for installation and service. During normal operations all lights behind the wall

must be switched off. All daylight must be avoided as well.

Bright colors for the ceiling, the walls and floor surrounding the screen have to be avoided. Do not use reflecting

materials for the ceiling, the walls and floor surrounding the screen.

Sufficient lighting in the projection-room is required during installation.

2.5 Access

The buildings have to be accessible during extended straight time, 6AM – 12PM, 7 days per week.

From the delivery point to the installation site, the doors and passages require a minimum width of 1500mm

and height of 2000mm for an installation.

In case the projection-room is located on the ground floor the room need to be accessible with any trolley.

In case the projection-room is located on a floor level an elevator is required.

The elevator needs a minimum entrance and cabin size of 1500 x 1800 x 1200mm (width x height x depth). The

support power must be 1000 kg minimum. The elevator must be available during the installation period.

2.6 Installation and room requirements.

In case the display wall is integrated in a wall, the gap between screen and wall must be constructed as detailed

in the mechanical drawings (front, top, and side view). Typical 100mm before mounting of the trim.

The installation room must be sufficiently high. Sufficient space (recommended > 200mm) must be provided

above the display wall.

A system responsible must be available during the installation for practical arrangements and safety reasons.

Free telephone access needs to be available for local communication.

2.7 Footprint

This footprint can be used to help you set out the wall configuration the room where the wall will be installed.

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2.8 Overall dimensions

The installation room must be sufficient high. Sufficient space (recommended = 350mm from top of the screen to

finished ceiling) must be provided above the OverView fD70 units. The depth of the OverView fD70 is 780 mm.

The standard support with adjustable feet results in the lower screen edge to be at a distance of 1287.5mm.

Other heights are available on request with a minimum of 613mm.

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2.9 Maintenance Area

OverView fD70 is designed for front access. All maintenance and service work is done from the front. No service

area is needed behind the wall.

Since the position of the ventilation grill is on the sloped cover of the mirror module, no space for air ventilation

has to be provided between the rear of the projection system and the wall: OverView fD70 can be placed directly

against the wall.

The OverView fD70 units can have linear or curved arrangements. With a curved design, the modular aluminum

structure is built with angled connection plates. The angle between two columns can be 0°, 3°, 5°, and 8°.

2.10 Built-in configuration

When the OverView fD70 is integrated in a wall, mind the following recommendations: Leave a gap of 100mm

around the screen. Make sure to take the distance from the lower screen edge to the floor into account (standard

1287.5mm)

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3 Mechanical setup

3.1 Tools needed for installation

• 1 set of screwdrivers

• 1 tape measure (10m)

• 1 tape measure (2m)

• 1 water level

• 1 pencil

• 1 stanley knife

• 1 hexagon key 6mm

• 1 hexagon key 5mm

• 1 torx screwdriver TX30

• 1 torx screwdriver TX20

• 1 adjustment tool set R851162 for lens

adjustment

(included in the delivery of the project,

see picture on the right.)

Scope of delivery

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4 Scope of delivery

OverView fD70 consists of 3 units, the mirror unit, the engine unit and the support unit. Each of these parts is

pre-assembled and packed individually. An additional box comprises all the small components like the screen

borders, the design trim, etc.

Due to the pre-assembled units and the big weight of the pre-assemblies, it is

recommended to set up the system by a team of four.

All units are packed into a quadruple wall cardbox for highest stability and reliability.

4.1 Engine unit

The engine unit comes in a package of 1000mmx1600mmx810mm with a weight of 71kg.

This cardbox has a red-colored (50g) shock watch label attached to.

Before unpacking the engine unit, make sure that the shock watch indicator does not

show red! In case of a red shock watch indicator do not unpack! Please immediately

contact the shipment company and Barco project management.

4.2 Mirror unit

The mirror unit comes in a package of 1000mmx1600mmx1410mm with a weight of 81kg.

This cardbox has two snap closures. When opened, the carton can be unfolded to free the mirror unit.

4.3 Support unit

The support unit (for lower screen edge at 1288mm) comes in a palette container cardbox of

840mmx1470mmx860mm with a weight of 45kg.

The cardboxes probably don't fit through the doors.

Unpack the units to bring them to their final destination.

Handle with care! Don't bump them on the floor!

The following chapters will include the unpacking instruction as a step of the installation procedure.

4.4 Miscellaneous parts

The screen borders, the design trim, the adjustable feet etc. are packed separately.

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5 Installation

5.1 Support unit

• Open the cardbox and lift out the support unit.

• Remove the plastic cover!

The support unit is completely assembled except for the adjustable feet and the safety brackets. The safety

brackets have to be mounted on the adjustable feet, and the feet screwed into the vertical profile.

The vertical profiles are already equipped with a counter nut to screw in the adjustable feet. Two of the

adjustable feet will have to be equipped with a safety bracket for fixation on the floor.

Attach the safety bracket to two of the adjustable feet:

• Unscrew the nut.

• Insert the bracket.

• Re-attach the nut

• Tilt the support unit to get access to these counter nuts.

• Screw in the feet.

• Make sure that the feet with the safety brackets are arranged diagonally.

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You might want to turn the safety brackets to show inside the unit and not to be seen on

the floor.

After the installation is complete, don't forget to fix the safety bracket on the floor!

After mounting of the feet, place the support unit on it's final position and adjust the feet to level the unit. The

standard height of a support is realized by setting the feet length to 40mm (measured from floor to vertical

profile).

For further installation work, you have to remove the front shielding of the support unit.

• Pull off the adhesive tape.

• Remove the front shielding and put it aside.

If it is an extended configuration, proceed the same way with all other supports.

Subsequently connect the adjacent supports, cf. Extended configuration

In case of a standalone unit, proceed with the engine unit. The engine unit will be placed on top of the support

unit. Connection is made via 4 profile connectors already mounted to the support unit, one at each vertical

profile, cf. Engine unit

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5.1.1 Extended configuration

OverView fD70 systems can be lined up to achieve large display walls with a panoramic view.

In case of an nx1 configuration, it is recommended to go on with the adjacent support

unit! Proceed with the second (third, fourth) support unit as with the first one.

For linear and curved configurations, connection brackets are available to connect the individual systems at the

required angle. There are four connection points, two at the mirror unit, one at the engine unit, and one at the

support unit. The connection points are at the front and rear vertical profiles.

A set of connection brackets always consists of a block (to be applied between the adjacent profiles at the front)

and a sheet metal angle (to be applied between the adjacent profiles at the rear side).

By means of the adjustable feet, first bring the OverView fD70 systems to the identical

level!

Use the water level and align the support units to an identical height by means of the adjustable feet.

Connect adjacent support units:

• at the front side, install the connection block

• at the rear side, install the sheet metal angle.

• Screw the supporting frames together using the polygonal kit. Don’t tighten the securing screws.

The pictures show the principle of connecting the frames (they don't show OverView fD70!)

Figure 5-1

polygonal installation front view

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Barco OverView fDR70-DL Installation guide

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Barco OverView fDR70-DL Installation guide

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