Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Category: Motorcycle Accessories

Type: Operating instructions

Pack 08

MOTORCYCLE

™

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.

Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE.

Published in the USA by De Agostini Publishing USA, Inc.,121 E. Calhoun Street, Woodstock, IL 60098.

Warning: Not suitable for children under the age of 14.

is product is not a toy and is not designed or intended for use in play.

Items may vary from those shown.

MOTORCYCLE

™

39 The frame 97

40 The rear pushrods 99

41 The rear pushrods 101

42 The cylinders 103

43 The carburettor 105

44 The valve covers 107

STEP-BY-STEP ASSEMBLY

A. Rear fender

B. Screws

PARTS 40

A. Pushrod base

B. Pushrods 1 and 2

C. Slot-head screws

D. Screws

A B

C D

PARTS 42

A. Cylinder head top

B. Cylinder head

C. Exhaust spigot

D. Screws

PARTS 44

A. Frame centre support

B. Frame cross member

C. H-frame

D. Screws

B C

PARTS 41

A. Valve cover

B. Mounting post

C. Screw

PARTS 43

A. Cylinder head

B. Cylinder head top

PARTS 45

YOUR PARTS

MOTORCYCLE

Build the

from ™

STEP1

STAGE 39: THE FRAME

STEP 1 Prepare the main frame assembly, as well as

the H-frame and four of the screws from Parts 41.

STEP2

STEP3

STEP 2 Place the H-frame onto the four

corresponding tabs on the underside of the main

frame, aligning the holes of both parts.

STEP 3 Tighten one of the screws into one of the

sets of aligned holes.

STEP 4 Then tighten the three other screws into

the other holes, as shown.

STEP4

In this stage, you will continue assembling the frame.

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Now take the cross member and the two

remaining screws.

STEP 6 Place the cross member between the two

halves of the frame, aligning the holes, as shown.

STEP8

STEP 7 Tighten one of the screws into the rst hole. STEP 8 Tighten the other screw into the second hole

to secure the cross member.

MOTORCYCLE

Build the

from ™

STEP1

STAGE 40: THE REAR PUSHRODS

STEP 1 Prepare the two pushrods, the pushrod

base, and two of the D screws from Parts 42.

STEP2

STEP3

STEP 2 The pushrod base has two numbers stamped

on it, 1 and 2.

STEP 3 Identify pushrod 1, stamped with a 1 at the

bottom of the rod.

STEP 4 Take the pushrod stamped with a 1, and

align the bottom of it with the hole in the base,

also stamped with a 1.

STEP4

In this stage, you will assemble the rear pushrods.

100

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Insert the bottom of the pushrod into the

base, and secure it with one of the screws.

STEP 6 Take the second pushrod, stamped with a

2, and align it with the other hole in the base.

STEP8

STEP 7 Insert the pushrod into the base. STEP 8 Secure the pushrod with the other D screw.

101

MOTORCYCLE

Build the

from ™

STAGE 41: THE REAR PUSHRODS

STEP 1 Prepare the engine

assembly (Stage 32), the rear

pushrod assembly (Stage 40),

and the four slot-head screws

supplied with Parts 42.

STEP 4 Tighten a slot-head screw

into one of the corner holes.

STEP 2 Identify the opening in

the engine where the pushrod

assembly will t (see the

following step).

STEP 5 Now tighten a further

three slot-head screws into the

other holes in the base.

STEP1

STEP4

STEP2

STEP5

STEP 3 Place the pushrod base

over the opening in the engine,

ensuring that you have it the right

way around and aligning the

corresponding holes of both.

STEP 6 Prepare the ignition switch

(Stage 38), and the mounting post

and screw from Parts 43.

STEP3

STEP6

In this stage, you will t the forward pushrod base to the engine.

102

STEP-BY-STEP ASSEMBLY

Stage complete

STEP 7 Align the holes in

the mounting post with the

corresponding holes in the engine

(see next step for placement).

STEP 10 Make sure the switch is

positioned correctly.

STEP 8 Here is how the mounting

post should look.

STEP 11 Insert the long screw into

the hole in the switch.

STEP7

STEP10

STEP8

STEP11

STEP 9 Take the ignition switch

and place it onto the post,

inserting the pin into the hole.

STEP 12 Tighten the screw to

secure the switch and post

to the engine.

STEP9

STEP12

103

MOTORCYCLE

Build the

from ™

STEP1

STAGE 42: THE CYLINDERS

STEP 1 Prepare the engine assembly, the

cylinder (Parts 29), the exhaust spigot (Parts 44)

and Parts 45.

STEP2

STEP3

STEP 2 Take the cylinder from Parts 29, stamped

with a 1 on the inside, and the engine.

STEP 3 Place the cylinder onto the post, then turn

the cylinder so the bottom matches the base.

STEP 4 Place the bottom of the cylinder

head onto the post, aligning it with the top

of the cylinder.

STEP4

In this stage, you will continue assembling the cylinders.

104

STEP-BY-STEP ASSEMBLY

Stage complete

STEP7

STEP5STEP6

STEP 5 Align the pins on the cylinder head top with

the holes in the cylinder head.

STEP 6 Press the top into place.

STEP8

STEP 7 Insert the pin of the exhaust spigot into the

hole in the cylinder head.

STEP 8 Press the spigot into place.

105

MOTORCYCLE

Build the

from ™

STAGE 43: THE CARBURETTOR

In this stage, you will t the carburettor to the engine.

STEP 1 Prepare the engine

assembly and the carburettor

(Stage 34).

STEP 4 Align the pin of the air

intake with the hole in the gasket,

as in Stage 34.

STEP 2 Remove the manifold and

gasket from the air intake.

STEP 5 Insert the pin at the

bottom of the oat bowl into the

hole between the bottoms of

the cylinders.

STEP1

STEP4

STEP2

STEP5

STEP 3 Place the manifold into

the slots in the two cylinders, in the

space between them.

STEP 6 Press the two pins

into place.

STEP3

STEP6

106

STEP-BY-STEP ASSEMBLY

Stage complete

STEP 7 Prepare the two cylinder

heads (1 and 2) from Parts 44

and 33, and the screws from

Parts 44.

STEP 10 Place cylinder head

2 onto the top of the cylinder

stamped with a 2.

STEP 8 Align the posts on the

underside of cylinder head 1 with

the corresponding holes in the top

of the cylinder (also stamped 1).

STEP 11 Make sure the parts are

aligned properly.

STEP7

STEP10

STEP8

STEP11

STEP 9 Tighten one of the screws

into the hole in the centre.

STEP 12 Tighten the second screw

into the hole in the centre.

STEP9

STEP12

107

MOTORCYCLE

Build the

from ™

STAGE 44: THE VALVE COVERS

In this stage, you will t the cylinder head tops and valve covers to the engine.

STEP 1 Prepare the engine, the

valve covers from Parts 32 and

43, and the cylinder head tops

and screws from Parts 33 and 44.

STEP 4 Move the second pushrod

into the other hole in the top.

STEP 2 Take cylinder head top

1 and place it onto the cylinder

head 1.

STEP 5 Tighten one of the screws

into the hole in the top, as shown.

STEP1

STEP4

STEP2

STEP5

STEP 3 Holding the top in place,

move one of the pushrods into the

corresponding hole in the top.

STEP 6 Tighten two more screws

into the top to secure it.

STEP3

STEP6

108

STEP-BY-STEP ASSEMBLY

Stage complete

STEP 7 Take cylinder head top 2

and place it onto cylinder head 2.

STEP 10 Take valve cover 1,

and align the three pins on the

underside with the three posts

on the top.

STEP 8 Adjust the placement

of the pushrods to t in the

corresponding holes.

STEP 11 Press the valve cover

into place, inserting the pins into

the posts.

STEP7

STEP10

STEP8

STEP11

STEP 9 Tighten the three screws

into position in the top.

STEP 12 Fit valve cover 2 in the

same way as the rst.

STEP9

STEP12

Deagostini Easy Rider Motorcycle Operating instructions

Brand: Deagostini

Model: Easy Rider Motorcycle

Category: Motorcycle Accessories

Type: Operating instructions

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Deagostini Easy Rider Motorcycle Operating instructions

Deagostini Easy Rider Motorcycle Operating instructions

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