HERO HF-Deluxe Owner's manual

Type
Owner's manual
PREFACE
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes and engine gaskets which are
environment friendly in nature.
Thank you for selecting a Hero MotoCorp HF-Deluxe. We wish you many miles of
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp HF-Deluxe. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.
CONTENTS
Pg. No.
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
ANTI-THEFT TIPS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
SAFE RIDING TIPS 4
·Instruments & Indicators 10
ACCESSORIES & MODIFICATIONS 5
PRE-RIDE INSPECTION 19
·Right handlebar controls/Starter switch 13
ENGINE OIL REPLACEMENT PROCESS 16
·Fuel valve 14
·Ignition switch 11
·Left handlebar controls 12
·Fuel tank 15
·Side stand switch 13
ENGINE OIL 15
ENGINE OIL TOP UP PROCESS 16
RIDING/BRAKING 21
·Steering lock 13
TYRES 17
·Side stand indicator 13
STARTING THE ENGINE 20
PARKING 22
UTILITY BOX 22
TOOL KIT/FIRST AID KIT 22
SAFETY PRECAUTIONS 23
· Oil screen filter & Centrifugal filter 26
MAINTENANCE 24
· Maintenance Schedule 24
ROAD SIGNS 46
· Fuse replacement 38
· Throttle operation 29
· Clutch 31
· Spark plug 26
· Front brake 34
· Valve clearance 29
· Air cleaner 27
· Rear brake 35
· Drive chain 32
· Battery 37
· Side stand 39
· Headlamp adjustment 40
· Suspension 40
· Front wheel removal 41
· Rear wheel removal 42
· Carburetor 31
· Stop lamp switch 39
· Washing The Motorcycle 43
· Brake wear indicators 36
· Catalytic Converter 43
BASIC TROUBLESHOOTING 44
HERO GENUINE PARTS
WARRANTY DETAILS
ZONAL/REGIONAL/AREA OFFICES
MBLXXXXATYZXYYYYY
MOTORCYCLE IDENTIFICATION
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
VIN and Engine No. may be required:
Vehicle Identification Number (VIN) Engine No.
XXXXEJY
ZXYYYYY
Location : Stamped on the right side of the
steering head tube. Location : Stamped on the lower side of the
left Crankcase.
VIN.: MBLXXXXATYZXYYYYY
Engine No.: XXXXEJYZXYYYYY
Model: HF-Deluxe VIN Engine
Variants
XXXXEJ Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXAT Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Kick Start/Drum/Spoke Wheel
Kick Start/Drum/Cast Wheel
AP
AR EH
EH
Self/Drum/SpokeWheel
AS EJ
Self/Drum/Cast Wheel
AT EJ
Electric Start/Drum/Cast Wheel (Black Variant)
AZ EK
1
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
1965 mm
720 mm
1045 mm
1235 mm
805 mm
165 mm
107 kg (Kick start)
110 kg (Electric start)
1.05 litres at disassembly and 0.85 litre at draining
9.5 litres (Minimum)
1.5 litres (Usable)
163 ml
Weight
Capacities
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
6.15 kW (8.36 Ps) @ 8000 r/min
0.82 kgf-m (8.05 N-m) @ 5000 r/min
50.0x49.5 mm
9.9:1
97.2 cc
NGK-CR7HSA, BOSCH-UR4AC,
Champion-P-RZ9HC (Federal Mogul)
Engine
Spark plug gap
Valve clearance (cold condition)
Idle speed
Front Suspension
Rear Suspension
Caster angle
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 r/min
Telescopic Hydraulic Shock Absorbers
26°
Intake (cold)
Exhaust (cold)
Chassis and suspension
Swing Arm with 2 step Adjustable Hydraulic
Shock Absorbers
2
Side stand indicator
Fuse 12V-1.7W
Hi Beam indicator 12V-1.7W
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
115 W
12V-35/35W (Halogen Bulb, Trapezoidal **MFR)
12V-5/21W-MFR*
12V-1.7Wx2
12V-1.7W
st
Gear ratio, 1
rd
3th
4
3.182 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
nd
2
Battery
Electricals
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Trail length 89 mm
Tyre size Front
Rear
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
Primary reduction
Final reduction 3.722 (67/18)
3.143 (44/14)
Transmission
2.75x18-4 PR/42P
2.75x18-6 PR/48P
Front/Rear Wheel Spoke Wheel and Cast Wheel (Optional)
**MF Battery:12V 3 Ah
Kick Start/Electric Start (Optional)
12V-10Wx4 (Amber bulb) with clear lens-MFR*
12V-3.0Wx2
10A, 15A
* MFR stands for Multi-Focal Reflector
** MF stands for Maintenance Free
3
SAFE RIDING TIPS
Do's:
1. Always conduct simple pre-ride
inspection (page 19).
2. Always wear a helmet (ISI marked) with
chinstrap securely fastened and insist on a
helmet for your pillion rider.
3. While riding, sit in a comfortable position
with your legs close to fuel tank.
9. To make yourself more visible, wear bright
reflective clothing that fits well.
7. During night time, dip headlamp of your
motorcycle for oncoming traffic, or when
following another vehicle.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
5. For stopping motorcycle, use both brakes
simultaneously, keeping throttle in the
close position.
10.Take care of loose/hanging clothes while
solo/pillion riding.
8. Give way to others on the road and sig-
nal before you make a turn.
6. Respect road signs and obey traffic rules for
your own safety and that of others on
the road (page 46-47).
11.Get your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
7. Do not litter the road.
8. Do not cross the continuous white/
yellow line in the center of the road, while
overtaking.
1. Never use cell phone while riding the
motorcycle.
2. Avoid sudden acceleration, braking and
turning of your motorcycle.
3. Never shift gears without disengaging
the clutch and closing the throttle.
Don't
5. Never ride under the influence of alcohol
or drugs.
4. Never touch any part of the hot exhaust
system like muffler.
6. Concentrate on the road and avoid
talking to the pillion rider or others on
the road.
9. Do not attach large or heavy items to the
handlebars, front forks, or fenders.
10. Never take your hands off the steering
handle while riding.
4
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
·Do not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
·Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position
or interfere with operating any controls.
·Be sure electrical equipment does not
exceed the motorcycle's electrical system
capacity (page-3). A blown fuse can
cause a loss of lights.
Accessories
ACCESSORIES & MODIFICATIONS
Follow all instructions in this owner's manual
regarding accessories and modifications.
Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
WARNING
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle's handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lamps, mufflers,
emission control system or other equipment
can also make your motorcycle illegal.
Modifications
NAME: _____________________________________________
PHONE NO : _____________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
ADDRESS: _______________________________________
3. Use an additional anti-theft device of good
quality.
ANTI-THEFT TIPS
1. Always lock the steering and never leave
the key in the ignition switch .
2. Park your motorcycle in a locked garage
whenever possible.
4. Put your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
Many times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
5
2. Regular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the
emission level under check.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
1. Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should
be tuned regularly, which will also help reduce pollution and improve vehicle
performance & fuel efficiency.
3. Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycles
running condition.
4. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
5. Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns
or defective mufflers, excessive noise will cause headaches and discomfort.
6. Emission Pollution: Get emission of your motorcycle checked by Authorised
agencies atleast once every 3 months or as notified by the government from time
to time.
7. Fuel Saving & Reduce Pollution: Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
SOME TIPS FOR HEALTHY ENVIRONMENT
6
(4) Clutch lever
(6) Headlamp dimmer switch
(7) Turn signal indicator
(9) Odometer
(1) Horn switch
(2) Turn signal lamp switch
(3) Headlamp switch
(8) Speedometer
(5) Rear view mirror
(10) Neutral indicator
(12) High beam indicator
(19) Fuel tank cap
(13) Side stand indicator
(16) Electric starter switch (Optional)
(17) Ignition switch with steering lock
(14) Front brake lever
(18) Leg guard
(15) Throttle grip
(11) Fuel gauge
*Accessories and features shown may not be part of standard fitment.
TOP VIEW
MOTORCYCLE VIEWS
1
4
5
3
2
8
612 13
7 9 10 11
15
14
17
19
18
16
7
(11) Rear turn signal lamp
(10) Saree guard with
women pillion step
(9) Pillion foot rest
(8) Left side cover
(7) Side stand
(1) Fuel valve
(2) Carburetor
(3) Gear shift pedal
(4) Rider foot rest
(5) Side stand switch
(6) Main stand
(12) Reflex reflector
(13) Tail/stop lamp
(15) Front turn signal lamp
(14) Rear grip
LEFT SIDE VIEW
MOTORCYCLE VIEWS
15
10 10
9
2
134786
12
13
11
14
5
*Accessories and features shown may not be part of standard fitment.
8
(7) Rear brake pedal
(6) Oil level dipstick
(9) Front suspension
(8) Utility box
(10) Headlamp
(12) Fuel tank
(14) Rear shock absorber
(11) Front cowl
(13) Seat
(15) Exhaust muffler
RIGHT SIDE VIEW
MOTORCYCLE VIEWS
(2) Battery compartment (Inside)
(3) Kick starter pedal
(5) Starter motor (Optional)
(1) Pillion foot rest
(4) Rider foot rest
9
10
11
14
15
2347
68
5
12
13
*Accessories and features shown may not be part of standard fitment.
1
9
Speedometer
Odometer
Gear shifting
Fuel gauge
High beam indicator
Side stand indicator
Neutral Indicator
Turn signal indicators
PARTS FUNCTIONS
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
Instruments and Indicators
Sl. No. Description
2
3
Function
Indicates driving speed
Shows accumulated mileage
Maximum operating speed in each gear
1
7
6
4
8
5
Indicates approximate fuel quantity
Light glows when headlamp is in Hi Beam
Light glows when the vehicle is parked on side stand
Light glows when vehicle is in neutral
Flashes when turn signal switch is operated
431 2
5678
10
IGNITION SWITCH
“OFF”
Position/Lock Open
“LOCK” Position
“ON” Position
The engine can be started, Turn signal
indicators, Horn, Tail/Stop lamp and Fuel
Gauge will be functional.
Steering can be locked
Engine cannot be started and no electrical system will
be functional.
“LOCK”
“ON”
“OFF”
Key Position Function
Key cannot be removed
Key can be removed
Key can be removed
Key Removal
2. Ignition key
3. Steering lock position
1. Ignition switch
3
2
1
11
2. Dimmer Switch
Shift the turn signal switch sideways for
Right/Left indications and leave it to come
back to its normal position on its own.
IMPORTANT: To switch “OFF” the turn
signal after completing the turn, gently push
inside as directed on the knob.
3. Turn signal lamp switch
1. Headlamp switch
LEFT HANDLEBAR CONTROLS
1
5
2
The switch has two position.
4. Horn switch
Press the switch to operate the horn.
3
4
5. Clutch switch
(For electric start model)
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
“ ” and “ ” marked by a white dot.
• Headlamp
• Tail/stop lamp
• Fuel gauge lamp
• Speedometer lamp
Following are “ON”
Position Action
“OFF”
Select “ ” for high beam and “ ” for
low beam.
12
(1) Electric starter switch
(1) Ignition key
Starter switch (For electric start model)
Ensure starter switch (1) is operated when the
vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
RIGHT HANDLEBAR CONTROLS
1
Never hold starter switch continuously for more
than 5 seconds as continuous cranking of engine
will drain the battery.
CAUTION
STEERING LOCK
Steering lock with Ignition switch, put the key
(1) to "OFF" position & turn the handle bar
towards left or right & push the key
downwards & turn towards "Lock" position.
After locking take out the key.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
For the safety of the customer a side stand
indicator (1) is provided.
SIDE STAND INDICATOR
(1) Side stand indicator 1
SIDE STAND SWITCH
A side stand switch (1) is provided in the side
stand, when the vehicle is parked on side stand
1
13
(Ignition Switch “ON”), the switch enables the
side stand indicator lamp to glow on the
speedometer panel.
(1) Side stand switch
FUEL VALVE
“OFF”
The three way fuel valve is on the left side of the
carburetor.
At “OFF”, fuel cannot flow from the tank to
the carburetor. Turn the valve “OFF”
whenever the motorcycle is not in use.
(1) “OFF” Position
1
1
(2) “ON” Position
At "RES" position (3), fuel will flow from
the reserve fuel supply to the carburetor.
Use the reserve fuel only when the main
supply is exhausted. Refill the tank as soon
as possible after switching to "RES". The
reserve fuel supply is 1.5 litres (Usable).
At “ON” fuel will flow from the tank to the
carburetor.
ON
2
“RES”
(3) “RES” Position
3
14
(1) Fuel tank cap (2) Key hole cover (3) Ignition key
2. Do not overfill the tank, there should be no
fuel in the filler neck (4). Fill the tank with
fuel (5) as shown.
1. To remove the fuel tank cap (1), slide the
keyhole cover (2) insert the ignition key (3),
turn it clockwise and remove the cap.
3. For locking, position the cap with
mark facing towards the front, back on the
opening and press gently. The key springs
back to the normal position and cap gets
locked.
Fuel tank capacity is 9.5 litres (Minimum)
including reserve supply of 1.5 litre (Usable).
FUEL TANK
1
3
2
(4) Filler neck (5) Fuel
4
5
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol due
to heat and deterioration of paint gloss due to
ultra violet rays.
CAUTION
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well ventilated
area with the engine stopped. Do not smoke or
allow flames or sparks in the area where the
petrol is refilled or where petrol is stored.
WARNING
BRAND: Hero 4T plus
GRADE: SAE 10W 30 SL Grade
(JASO MA2).
ENGINE OIL
Use hero genuine engine oil or recommended
grade oil.
1. Tide Water Oil Co. (India) Ltd.
2. Savita Oil Technologies Limited.
3. Bharat Petroleum Corporation Limited.
OIL CAPACITY : 1.05 litres
Manufactured by :
·Do not keep the fuel valve between “ON”
and “OFF” position while driving, since this
may drain reserve fuel from the tank.
·Do not operate the motorcycle with the fuel
valve in the “RES” position after refilling.
You may run out of fuel, with no reserve.
NOTE
15
Do top up if oil level reaches towards the
lower level mark or every 3000 kms.
whichever is earlier.
ENGINE OIL LEVEL CHECK
Check engine oil level each day before
operating the motorcycle.
The oil level dipstick (1) is on the right
crankcase cover for measuring oil level. Oil
level must be maintained between the upper
(2) and lower (3) level marks on the oil level
dipstick.
ENGINE OIL TOP UP PROCESS
1. Park the motorcycle on its main stand.
1
3
3. Lower level mark
1. Oil level dipstick 2. Upper level mark
3. Stop the engine and wait for 2-3 minutes.
5. Remove the oil level dipstick and check
the oil level.
2. Start the engine & let it idle for 3-5 minutes.
4. Remove the oil level dipstick, wipe it clean
and insert without screwing it in.
7. Quantity of oil to be filled is 0.85 litre
(approx.) during oil change when right
crankcase cover is not removed.
8. Reinstall the oil level dipstick and check for
oil leaks.
6. If required, add the specified oil up to the
upper level mark. Do not overfill.
6. Stop the engine and let the engine oil settle
down.
1. To drain the oil, remove the oil level
dipstick and drain plug (1).
2. After the oil has completely drained,
reinstall the drain plug with a new sealing
washer (2).
ENGINE OIL REPLACEMENT PROCESS
3. Fill the crankcase through the filler hole
with approximately 0.85 litre of the
recommended grade oil.
5. Start the engine and allow it to idle for few
minutes.
Drain the engine oil with the engine warm and
the motorcycle on its main stand.
4. Reinstall the oil level dipstick with a new O-
ring.
7. Recheck the oil level.
8. Make sure that oil level is at the upper level
mark of the oil level dipstick with the
motorcycle in an upright position, and that
there are no oil leaks.
2
UPPER
LOWER
16
(1) Air Pressure Gauge
(2) Sealing washer
2
(1) Drain plug
·Running the engine with insufficient oil can
cause serious engine damage.
·Running the engine with excessive oil can
cause spark plug fouling & loss in
performance.
·Engine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
racing oils are not recommended.
CAUTION
TYRES
The tyres that are fitted on your motorcycle
are designed to match the performance
capabilities of your motorcycle and provide
the best combination of handling, braking,
durability and comfort.
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
Tyre manufacturer.
NOTE
To safely operate your motorcycle, the tyres
must be of recommended type and size, in
good condition with adequate tread, and
correctly inflated. The recommended tyres
size is :
Front
Rear
2.75x18-4PR/42P
2.75x18-6PR/48P
Air Pressure
Properly inflated tyres provide the best
combination of handling, tread life, and
riding comfort. Generally, under inflated
tyres wear unevenly, adversely affect
handling, and are more likely to fail from
being overheated. Under inflated tyres can
also cause wheel damage in rocky terrain.
Over inflated tyres make your motorcycle
ride more harshly, are more prone to
damage from surface hazards and wear
unevenly.
If necessary, install a new cap.
Make sure the valve stem caps are secure.
1
1
17
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HERO HF-Deluxe Owner's manual

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Owner's manual

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