YASKAWA FP605 User manual

DOCUMENT NUMBER: TOEPYAIFP6504

CATALOG CODE:

FP65UxxxxxWx

Three-Phase 200 V class: 55 to 110 kW (75 to 150 HP)

Three-Phase 400 V class: 112 to 450 kW (150 to 600 HP)

IP55/UL TYPE 12 HEATSINK EXTERNAL

MOUNTING

INSTALLATION MANUAL

FP605 DRIVE

PDF

yaskawa.com/TOEPYAIFP6504

This Page Intentionally Blank

2YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 3

Table of Contents

1. Preface and General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Explanation of Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Warning Label Content and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

How to Read the Catalog Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

IP55/UL Type 12 Heatsink External Mounting Drive and Cut-Out Dimensions and

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

IP55/UL Type 12 Heatsink External Mounting Drive Dimensions. . . . . . . . . . . . . . . . . . . .11

Models 2211, 2273, 4180 to 4302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Models 2343, 2396, 4361, 4414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Models 4477 to 4720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Panel Cut-Out Dimensions (IP55/UL Type 12 Heatsink External Mounting) . . . . . . . . . . 14

Drive Model and Panel Cut-Out Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Models 2211, 2273, 4180 to 4302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Models 2343, 2396, 4361, 4414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Models 4477 to 4720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Estimated Weights (IP55/UL Type 12 Heatsink External Mounting) . . . . . . . . . . . . . . . . 16

Install the Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Install the Drive (Procedure A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Install the Drive (Procedure B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Gasket Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Replace Cooling Fans and Circulation Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cooling Fans and Circulation Fans by Drive Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fan Replacement (Procedure A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fan Replacement (Procedure B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Fan Replacement (Procedure C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Fan Replacement (Procedure D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

Replace Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Common Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Drive Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Carrier Frequency Settings and Rated Current Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Derating Depending on Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

L8-12: Ambient Temperature Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

L8-35: Installation Method Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

1 Preface and General Precautions

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 5

1 Preface and General Precautions

This chapter gives information about important safety precautions for the use of this product. Failure to obey these

precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must

not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and

instructions.

◆Overview

An IP55/UL Type 12 Heatsink External Mounting drive lets you install the drive in a Type 12 enclosure or panel with

the heatsink external and keep the Type 12 rating.

◆Applicable Documentation

Document Description

FP605 Series

IP55/UL Type 12 Heatsink External Mounting

Installation Manual

Read this manual before you install this drive.

This manual gives information about how to install the IP55/UL Type 12 Heatsink External Mounting drive.

FP605 Series

AC Drive for Industrial Fan and Pump Applications

Installation & Primary Operation

For information about drive settings, refer to the manuals.

The manuals provide information about basic installation, wiring, operation procedures, functions, troubleshooting, and

maintenance.

The manuals also include important information about parameter settings and tuning the drive.

You can download drive manuals from the Yaskawa product and technical information website shown on the back cover of this

manual.

FP605 Series

AC Drive for Industrial Fan and Pump Applications

Technical Reference

◆Safety

Read the safety instructions carefully before you install, wire, or operate this product.

■Explanation of Signal Words

DANGER This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.

WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.

CAUTION This signal word identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

NOTICE This signal word identifies a property damage message that is not related to personal injury.

■General Safety Instructions

Yaskawa Electric manufactures and supplies electronic components for a variety of industrial applications. The

selection and application of Yaskawa products is the responsibility of the designer of the equipment or the customer

who assembles the final product. Yaskawa is not responsible for how our products are incorporated into the final

system design. In all cases, Yaskawa products should not be incorporated into a product or design as the exclusive or

sole safety control function. All control functions are designed to dynamically detect failures and operate safely

without exception. All products that are designed to incorporate parts manufactured by Yaskawa must be provided to

the end user and include proper warnings and instructions regarding their safe use and operation. All warnings from

Yaskawa must be promptly issued to the end user. Yaskawa offers warranties only for the quality of our products, in

compliance with standards and specifications that are described in the manual. Yaskawa does not offer other

warranties, either explicit or implied. Injuries, property damage, and lost business opportunities caused by improper

storage or handling and negligence oversight on the part of your company or your customers will void Yaskawa's

warranty for the product.

Note:

•Read this manual carefully when mounting, operating, and repairing AC drives.

•Obey all warnings, cautions, and notices.

•Approved personnel must perform all work.

•Install the drive according to this manual and local codes.

1 Preface and General Precautions

6YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before servicing,

disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor

stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50

Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If

you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

WARNING Fire Hazard. Do not connect main power supply wiring to drive motor terminals U/T1, V/T2, and W/T3. Connect

main power supply wiring to main circuit input terminals R/L1, S/L2, and T/L3. Incorrect wiring can cause serious injury or death

from fire.

WARNING Electrical Shock Hazard. Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry

can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for

modifications of the product made by the user.

WARNING Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive. If unapproved personnel

operate a crane or hoist, it can cause serious injury or death from falling equipment.

WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and repair

the drive. If personnel are not approved, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Always ground the motor-side grounding terminal. If you do not ground the equipment

correctly, it can cause serious injury or death if you touch the motor case.

WARNING Electrical Shock Hazard. Do not wear loose clothing or jewelry when you do work on the drive. Tighten loose

clothing and remove all metal objects, for example watches or rings. Loose clothing can catch on the drive and jewelry can conduct

electricity and cause serious injury or death.

WARNING Sudden Movement Hazard. Before you do Auto-Tuning, remove all personnel and objects from the area around

the drive, motor, and load. The drive and motor can start suddenly during Auto-Tuning and cause serious injury or death.

WARNING Sudden Movement Hazard. Remove all personnel and objects from the area around the drive, motor, and

machine and attach covers, couplings, shaft keys, and machine loads before you energize the drive. If personnel are too close or if

there are missing parts, it can cause serious injury or death.

WARNING Damage to Equipment. Do not apply incorrect voltage to the main circuit of the drive. Operate the drive in the

specified range of the input voltage on the drive nameplate. Voltages that are higher than the permitted nameplate tolerance can

cause damage to the drive.

WARNING Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not install the drive near

flammable or combustible materials. Attach the drive to metal or other noncombustible material. Flammable and combustible

materials can start a fire and cause serious injury or death.

WARNING Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too

tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire.

WARNING Fire Hazard. Tighten screws at an angle in the specified range shown in this manual. If you tighten the screws at

an angle not in the specified range, you can have loose connections that can cause damage to the terminal block or start a fire and

cause serious injury or death.

WARNING Crush Hazard. Use a crane or hoist to move large drives when necessary. If you try to move a large drive without

a crane or hoist, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not cause a short circuit on the drive output circuit. A short circuit on the output can

cause serious injury or death.

WARNING Electrical Shock Hazard. When there is a DC component in the protective earthing conductor, the drive can cause

a residual current. When a residual current operated protective or monitoring device prevents direct or indirect contact, always use a

type B Ground Fault Circuit Interrupter (GFCI) as specified by IEC/EN 60755. If you do not use the correct GFCI, it can cause

serious injury or death.

WARNING Electrical Shock Hazard. Ground the neutral point on the power supply of the drives to comply with the EMC

Directive before you turn on the EMC filter. If you turn ON the EMC filter, but you do not ground the neutral point, it can cause

serious injury or death.

WARNING Crush Hazard. Test the system to make sure that the drive operates safely after you wire the drive and set

parameters. If you do not test the system, it can cause damage to equipment or serious injury or death.

WARNING Electrical Shock Hazard. After the drive blows a fuse or trips a GFCI, do not immediately energize the drive or

operate peripheral devices. Wait for the time specified on the warning label at a minimum and make sure that all indicators are OFF.

Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem,

contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or

peripheral devices, it can cause serious injury or death.

1 Preface and General Precautions

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 7

WARNING Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this

manual. The drive is suitable for circuits that supply not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V

Class), 480 Vac maximum (400 V Class). Incorrect branch circuit short circuit protection can cause serious injury or death.

CAUTION Crush Hazard. Tighten terminal cover screws and hold the case safely when you move the drive. If the drive or

covers fall, it can cause moderate injury.

CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then

make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you.

NOTICE Damage to Equipment. When you touch the drive and circuit boards, make sure that you observe correct

electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

NOTICE Do not break the electrical connection between the drive and the motor when the drive is outputting voltage.

Incorrect equipment sequencing can cause damage to the drive.

NOTICE Damage to Equipment. Do not do a withstand voltage test or use a megohmmeter or megger insulation tester on

the drive. These tests can cause damage to the drive.

NOTICE Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the

drive and connected equipment.

NOTICE Install branch circuit protection, for example fuses or ground fault circuit interrupters (GFCIs) as specified in the

drive instructions. If you do not install these components, it can cause damage to the drive and connected equipment.

NOTICE Make sure that all connections are correct after you install the drive and connect peripheral devices. Incorrect

connections can cause damage to the drive.

NOTICE Do not connect phase-advancing capacitors, LC/RC noise filters, or leakage breakers (GFCI) to the motor circuit.

If you connect these devices to the output circuits, it can cause damage to the drive and connected equipment.

NOTICE Use an inverter-duty motor or vector-duty motor with reinforced insulation and windings applicable for use with an

AC drive. If the motor does not have the correct insulation, it can cause a short circuit or ground fault from insulation deterioration.

Note:

Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.

Unshielded wire can cause electrical interference and unsatisfactory system performance.

◆Warning Label Content and Location

The drive warning label is in the location shown in Figure 1.1. Use the drive as specified by this information.

2 Receiving

8YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

A - Warning label

Figure 1.1 Warning Label Content and Location

2 Receiving

1. Inspect the product for damage and missing parts. Immediately contact the shipping company if the drive is

damaged. The Yaskawa warranty does not cover damage from shipping.

2. Check the catalog code in the “C/C”section of the drive nameplate to make sure that you received the correct

model.

3. If you did not receive the correct drive or if your drive does not operate correctly, contact your supplier.

4. Check drive and motor compatibility for systems with more than one drive.

NOTICE Damage to Equipment. Do not install or use damaged parts or damaged motors into the drive system.

2 Receiving

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 9

A - Hardware revision

B - Weight

C - Drive software version

D - The address of the head office of Yaskawa

Electric Corporation

E - Standards compliance

F - Surrounding air temperature

G - Enclosure protection design

H - Serial number

I - Lot number

J - Output specifications

K - Input specifications

L - Catalog code

Figure 2.1 Nameplate Example

◆How to Read the Catalog Code

Use the information in Figure 2.2 and Table 2.1 to read the drive catalog codes.

Figure 2.2 Drive Catalog Code

Table 2.1 Catalog Code Details

No. Description

1 FP605 Series

2 Region code

U: Americas

3 Input power supply voltage

•2: Three-Phase AC 208 V

•4: Three-Phase AC 480 V

3 Mechanical Installation

10 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

No. Description

4 Rated output current

Note:

Refer to the rated output current list for more information.

5EMC noise filter

A: No built-in EMC filter

6 Protection design

•B: IP20/UL Open Type

•F: IP20/UL Type 1

•W: IP55/UL Type 12 Heatsink External Mounting

7 Environmental specification

A: Standard

3 Mechanical Installation

This section gives information about the standard environment for correct installation.

◆Installation Environment

The installation environment is important for the lifespan of the product and to make sure that the drive performance

is correct. Make sure that the installation environment agrees with these specifications.

Environment Conditions

Area of Use Indoors

Power Supply Overvoltage Category III

Ambient Temperature Setting

IP20/UL Open Type/Heatsink External Mounting: -10 °C to +50 °C (14 °F to 122 °F)

IP20/UL Type 1: -10 °C to +40 °C (14 °F to 104 °F)

IP55/UL Type 12 Heatsink External Mounting; front side: -10 °C to +50 °C (14 °F to 122 °F)

IP55/UL Type 12 Heatsink External Mounting; back side: -10 °C to +40 °C (14 °F to 104 °F)

•When you install the drive in an enclosure, use a cooling fan or air conditioner to keep the internal air temperature in the permitted range.

•Do not let the drive freeze.

•You can use IP20/UL Open Type drives at a maximum of 60 °C (140 °F) when you derate the output current.

•You can use IP20/UL Type 1 drives at a maximum of 50 °C (122 °F) when you derate the output current.

Humidity 95% RH or less

Do not let condensation form on the drive.

Storage Temperature -20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)

Surrounding Area

Pollution degree 2 or less

Install the drive in an area without:

•Oil mist, corrosive or flammable gas, or dust

•Metal powder, oil, water, or other unwanted materials

•Radioactive or flammable materials.

•Harmful gas or fluids

•Salt

•Direct sunlight

Keep wood and other flammable materials away from the drive.

Altitude

1000 m (3281 ft) maximum

Note:

Derate the output current by 1% for each 100 m (328 ft) to install the drive in altitudes between 1000 m to 4000 m (3281 ft to 13123 ft).

It is not necessary to derate the rated voltage in these conditions:

•Installing the drive at 2000 m (6562 ft) or lower

•Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply.

Contact Yaskawa or your nearest sales representative when not grounding the neutral point.

Vibration •10 Hz to 20 Hz: 1 G (9.8 m/s2, 32.15 ft/s2)

•20 Hz to 55 Hz: 0.2 G (2.0 m/s2, 6.56 ft/s2)

Installation Orientation Install the drive vertically for sufficient airflow to cool the drive.

NOTICE Do not let unwanted objects, for example metal shavings or wire clippings, fall into the drive during drive

installation. Put a temporary cover over the drive during installation. Remove the temporary cover before start-up. Unwanted objects

inside of the drive can cause damage to the drive.

3 Mechanical Installation

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 11

Note:

Do not put drive peripheral devices, transformers, or other electronics near the drive. Shield the drive from electrical interference if

components must be near the drive. The drive or the devices around the drive may malfunction due to electrical interference.

◆IP55/UL Type 12 Heatsink External Mounting Drive and Cut-Out Dimensions and

Installation

Model Exterior and Mounting Dimension Diagram Panel Cut-Out Dimension Diagram Installation Procedure

2211, 2273

4180 - 4302

Exterior and Mounting

Dimension Diagram 1 11 Panel Cut-Out

Dimension Diagram 1 14

Procedure A 18

2343, 2396

4361, 4414

Exterior and Mounting

Dimension Diagram 2 12 Panel Cut-Out

Dimension Diagram 2 15

4477 - 4720 Exterior and Mounting

Dimension Diagram 3 13 Panel Cut-Out

Dimension Diagram 3 16 Procedure B 19

◆IP55/UL Type 12 Heatsink External Mounting Drive Dimensions

■Models 2211, 2273, 4180 to 4302

Figure 3.1 Dimension Diagram 1

3 Mechanical Installation

12 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

Model

Dimensions mm (in)

W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2

2211, 2273

4180 -

4302

350

(13.78)

700

(27.56)

420

(16.54)

160

(6.30)

218

(8.58)

263

(10.35)

338

(13.31)

675

(26.56)

60

(2.36)

139

(5.47)

12

(0.47) M10 M5

■Models 2343, 2396, 4361, 4414

Figure 3.2 Dimension Diagram 2

Model

Dimensions mm (in)

W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2

2343, 2396

4361, 4414

478

(18.82)

800

(31.50)

472

(18.58)

218

(8.58)

370

(14.57)

310

(12.20)

466

(18.35)

773

(30.43)

106.5

(4.19)

140

(5.51)

14

(0.55) M12 M5

3 Mechanical Installation

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 13

■Models 4477 to 4720

Figure 3.3 Dimension Diagram 3

Model

Dimensions mm (in)

W H D D1 W1 W2 W3 W4 H1 H3 H4 H5 d1 d2

4477 -

4720

548

(21.57)

1140

(44.88)

480

(18.90)

220

(8.66)

450

(17.72)

404

(15.91)

536

(21.10)

23

(0.91)

1110

(43.70)

105

(4.13)

150

(5.91)

15

(0.59) M12 M5

3 Mechanical Installation

14 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

◆Panel Cut-Out Dimensions (IP55/UL Type 12 Heatsink External Mounting)

■Drive Model and Panel Cut-Out Dimension Diagram

Model Reference

2211, 2273

4180 - 4302 14

2343, 2396

4361, 4414 15

4477 - 4720 16

■Models 2211, 2273, 4180 to 4302

Figure 3.4 Panel Cut-Out Dimension Diagram 1

Model

Dimensions mm (in)

W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2

2211, 2273

4180 - 4302

218

(8.58)

263

(10.35)

338

(13.31)

7

(0.28)

675

(26.56)

33

(1.30)

60

(2.36)

139

(5.47)

296

(11.65)

610

(24.02) M10 M5

3 Mechanical Installation

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 15

■Models 2343, 2396, 4361, 4414

Figure 3.5 Panel Cut-Out Dimension Diagram 2

Model

Dimensions mm (in)

W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2

2343, 2396

4361, 4414

370

(14.57)

310

(12.20)

466

(18.35)

7

(0.28)

773

(30.43)

31.5

(1.24)

106.5

(4.19)

140

(5.51)

414

(16.30)

710

(27.95) M12 M5

3 Mechanical Installation

16 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

■Models 4477 to 4720

Figure 3.6 Panel Cut-Out Dimension Diagram 3

Model

Dimensions mm (in)

W1 W2 W3 W4 W5 H1 H2 H3 H4 A B d1 d2

4477 -

4720

450

(17.72)

404

(15.91)

536

(21.10)

23

(0.91)

7

(0.28)

1110

(43.70)

34

(1.34)

105

(4.13)

150

(5.91)

484

(19.06)

1042

(41.02) M12 M5

◆Estimated Weights (IP55/UL Type 12 Heatsink External Mounting)

Table 3.1 Three-Phase 200 V Class (IP55/UL Type 12 Heatsink External Mounting)

Model Est. Weight *1

kg (lb)

2211 59 (130.10)

2273 62 (136.71)

Model Est. Weight *1

kg (lb)

2343 101 (222.71)

2396 107 (235.94)

*1 The estimated weights are for drives with hardware revision D or later. For estimated weights of drives with hardware revision C or

earlier, contact Yaskawa or your nearest sales representative. The “REV”column on the nameplate on the right side of the drive identifies

the hardware revision. Refer to Receiving on page 8 for more information.

Table 3.2 Three-Phase 400 V Class (IP55/UL Type 12 Heatsink External Mounting)

Model Est. Weight *1

kg (lb)

4180 61 (134.51)

4240 63 (138.92)

4302 66 (145.53)

Model Est. Weight *1

kg (lb)

4361 107 (235.94)

4414 113 (249.17)

4477 192 (423.36)

3 Mechanical Installation

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 17

Model Est. Weight *1

kg (lb)

4515 192 (423.36)

4590 206 (454.23)

Model Est. Weight *1

kg (lb)

4720 207 (456.44)

*1 The estimated weights are for drives with hardware revision D or later. For estimated weights of drives with hardware revision C or

earlier, contact Yaskawa or your nearest sales representative. The “REV”column on the nameplate on the right side of the drive identifies

the hardware revision. Refer to Receiving on page 8 for more information.

◆Install the Gasket

Cut an opening in the enclosure panel before you install the gasket. Refer to Panel Cut-Out Dimensions (IP55/UL

Type 12 Heatsink External Mounting) on page 14 for more information.

1. Install the upper and lower gaskets around the cut opening of the enclosure panel and then install the left and

right gaskets.

Overlap the ends of the left and right gaskets by 2 mm (0.08 in) over the upper and lower gaskets.

A - Enclosure panel

B - Upper and lower gasket

C - Left and right gasket

Figure 3.7 Install the Gasket

2. Push the overlapped part of the gasket and make a flat surface.

Make sure that there are no gaps between the gaskets.

3 Mechanical Installation

18 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

A - Upper and lower gasket B - Left and right gasket

Figure 3.8

◆Installation Procedure

■Install the Drive (Procedure A)

Cut an opening in the enclosure panel before you install the attachment. Refer to Panel Cut-Out Dimensions (IP55/UL

Type 12 Heatsink External Mounting) on page 14 for more information.

1. Remove the shipping attachment from the top of the drive.

A - Shipping attachment

Figure 3.9 Remove the Shipping Attachment

3 Mechanical Installation

YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL 19

2. Remove the shipping attachment from the bottom of the drive.

A - Shipping attachment

Figure 3.10 Remove the Shipping Attachment

3. Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel.

Tighten the screws to a correct tightening torque:

• M5 screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in)

• M10 screws: 17.65 N∙m to 22.56 N∙m (156.22 lbf∙in to 199.67 lbf∙in)

• M12 screws: 31.38 N∙m to 39.23 N∙m (277.74 lbf∙in to 347.22 lbf∙in)

A - Enclosure panel

B - Gaskets

C - M10 screws or M12 screws

D - M5 screws

Figure 3.11 Install the Drive into the Opening of the Enclosure Panel

■Install the Drive (Procedure B)

Cut an opening in the enclosure panel before you install the attachment. Refer to Panel Cut-Out Dimensions (IP55/UL

Type 12 Heatsink External Mounting) on page 14 for more information.

3 Mechanical Installation

20 YASKAWA TOEPYAIFP6504B FP605 DRIVE INSTALLATION MANUAL

1. Remove the shipping attachment from the top of the drive.

A - Shipping attachment

Figure 3.12 Remove the Shipping Attachment

2. Remove the shipping attachment from the bottom of the drive.

A - Shipping attachment

Figure 3.13 Remove the Shipping Attachment

3. Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel.

Tighten the screws to a correct tightening torque:

• M5 screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in)

• M12 screws: 31.38 N∙m to 39.23 N∙m (34.70 lbf∙in to 43.37 lbf∙in)

A - Enclosure panel

B - Gaskets

C - M12 screws

D - M5 screws

Figure 3.14 Install the Drive into the Opening of the Enclosure Panel

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YASKAWA FP605 User manual

YASKAWA FP605 User manual

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