Promac JD-32120 User manual

Type
User manual
Drill Press
Säulenbohrmaschinen JD-32120
Perceuses à colonne
12-
201
8
Schweiz / Suisse
JPW (TOOL) AG
Tämperlistrasse 5
CH-8117
Fällanden
Switzerland
www.promac.ch
France
TOOL FRANCE SARL
9 Rue des Pyrénées, 91090
LISSES, France
www.promac.fr
CE-Conformity Declaration
CE-Konformitätserklärung
Déclaration de Conformité CE
Product / Produkt / Produit:
Drill Press
Säulenbohrmaschinen
Perceuses à colonne
JD-32120
Brand / Marke / Marque:
PROMAC
Manufacturer / Hersteller / Fabricant:
TOOL FRANCE SARL
9 Rue des Pyrénées, 91090 LISSES, France
We hereby declare that this product complies with the regulations
Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht
Par la présente, nous déclarons que ce produit correspond aux directives suivantes
2006/42/EC
Machinery Directive
Maschinenrichtlinie
Directive Machines
2014/30/EU
electromagne compa bility
elektromagne sche Verträglichkeit
compa bilité électromagné que
designed in consideration of the standards
und entspechend folgender zusätzlicher Normen entwickelt wurde
et été développé dans le respect des normes complémentaires suivantes
EN ISO 12100 :2010
EN 12717 : 2001+A1 : 2009
EN 61024-1 :2006+A1 : 2009
EN 61000-6-2:2005
EN61000-6-4:2007+A1:2011
Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:
Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits
TOOL FRANCE SARL
2018-11-30 Christophe SAINT SULPICE, General Manager
TOOL FRANCE SARL
9 Rue des Pyrénées, 91090 LISSES, France
EN ENGLISH
NOTE:
1.0 Special Safety Rules For Drill Press:
1. Caution : This drill press is intended for use only with drill bits. This use of other accessories may be
hazardous.
2. Correct drilling speeds : Factors which determine the best speed to use in any drill press operation
are : Kind of material being worked, size of hold, type of drill or other cutter, and quality of cut
desired. The smaller the drill, the greater the required RPM. In soft materials, the speed should be
higher than for hard metals.
3. Drilling in metal: Use clamps to hold the work when frilling in metal. The work should never be held
4. in there bare hand, the flutes of the drill may seize the work at any time, especially when breaking
through the stock. If the piece is whirled out of the operators hand, he may be injured, in any case,
the drill will be broken when the work strikes the column.
5. The work must be clamped firmly while drilling : Any tilting, twisting, or shifting results not only in a
rough hole, but also increases drill breakage. For flat work, lay the piece on a wooden base and
clamp it firmly down against the table to prevent it from turning. If the piece is of irregular shape and
cannot be laid flat in the table, it should be securely blocked and clamped.
6. The chuck shall be securely fastened to the spindle and so that it cant separate from spindle.
7. Remove Key from chuck after adjustment.
8. The tool is to be disconnected from the power supply while the motor is being mounted, connected
or reconnected.
9. Secure the tool to the supporting structure if, during normal operation, there is any tendency for the
tool to tip over, slide, or walk on the supporting surface.
10. The set screws of head frame should be screwed tightly before suing this machine.
11. Connect to a supply circuit protected by a circuit breaker or time delay fuse.
12. Fasten base to floor or worktable before using the drill press.
2.0 VII. Important Notice For CE
Handling of Machine
1. The total weight of this machine must be ensured before handling.
2. It is better to handle this machine with the help of lifting tools.
Environment Requirements for Installation
1. Be sure to provide sufficient light for operation according to the codes or regulations published for
local area. If you do not get the information about lighting, a light intensity of 300 Lux is the least
value to be supplied.
2. The place where machine install must be flat and big enough for the operation.
Noise Level
1. The noise level of this machine is about 75 db(A)during operation.
2. While taking provisions for the risk of noise, the noise level of working environment should be taken
into consideration also.
3.0 VII Electric
ELECTRICAL CONNECTION/DISCONNECTION & OPERATION
For three phase :
1. Electrical connection:
1. A cable with four wires is equipped to connect your machine into the 3 phase power supply.
Please connect your machine into the power supply with hand-operated disconnecting
device, which is in compliance with subclause 5.3 of EN 60204-1, such as on fuse breaker or
plug/socket combination.
2. For the protection of control device, we recommend the operation to supply a fuse with 15 A
current rating of fuse, and the total length between fuse and connection terminal shall not
exceed 1.5m.
3. The exact power source voltage, frequency, and number of phase shall be checked
according to the installation diagram and circuit diagram.
4. The correct direction of drilling press should be checked after connecting.
2. Electrical disconnection:
1. The disconnection is carried out by hand-operated disconnection device.
2. Be sure to disconnect this machining from power source, when you want to stop the job,
Maintenance, and adjustment.
3. Grounding
The grounding of the drilling press is carried out by connecting the Yellow/Green terminal of
supply cable to the grounding terminal of power source. Be sure to ground your machine before
connecting machine to power source in any situation.
Do not disconnect grounding terminal before disconnecting power source.
For single phase :
1. The connect, disconnection, and grounding is carried out through the plug, equipped on the
drilling press. For the safety reason, Do not change this plug into any the other type in any
situation.
2. The exact power source voltage, frequency, and number of phase shall be checked according
to the installation diagram and circuit diagram.
Operation:
1. "START" : Push the button marked with " I ".
2. "STOP": Push the button marked with " O ".
3. "Interlock Switch": Limit switch in the pulley cover.
4. “Limited Switch: Chuck guard disconnection
5. Emergency Switch: Button with ”RED”
Do not stop machine with interlock switch in normal operation.
WARNI
NG !
WARN
ING !
1.0 SPECIAL SAFETY RULES FOR DRILL PRESS: ..........................................................................................3
2.0 VII. IMPORTANT NOTICE FOR CE ................................................................................................................3
3.0 VII ELECTRIC ..................................................................................................................................................4
4.0 SPECIFICATIONS ...........................................................................................................................................6
BASE MOUNTING HOLE DIMENSIONS ................................................................................................................................. 8
5.0 SETUP AND ASSEMBLY ..............................................................................................................................9
5.1 UNPACKING AND CLEANUP ........................................................................................................................................ 9
5.2 SHIPPING CONTENTS .................................................................................................................................................. 9
5.3 TOOLS REQUIRED FOR ASSEMBLY: ............................................................................................................................ 9
5.4 ASSEMBLY .................................................................................................................................................................. 9
5.4.1 Chuck and arbor installation ....................................................................................................................... 9
5.4.2 Chuck and arbor removal ............................................................................................................................. 9
5.4.3 Wrench and key storage ............................................................................................................................... 9
6.0 ELECTRICAL CONNECTIONS .................................................................................................................. 10
6.1 GROUNDING INSTRUCTIONS ........................................................................................................................... 10
6.2 EXTENSION CORDS ................................................................................................................................................... 10
7.0 ADJUSTMENTS .......................................................................................................................................... 10
7.1 DEPTH STOP ADJUSTMENT ....................................................................................................................................... 10
7.2 CHANGING SPINDLE SPEEDS .................................................................................................................................... 11
7.3 RETURN SPRING ADJUSTMENT ................................................................................................................................. 11
7.4 TABLE TILT ADJUSTMENT ......................................................................................................................................... 11
8.0 OPERATING CONTROLS .......................................................................................................................... 12
9.0 OPERATION ................................................................................................................................................ 12
10.0 USER-MAINTENANCE ............................................................................................................................. 12
10.1 LUBRICATION .......................................................................................................................................................... 12
10.2 BELT REPLACEMENT .............................................................................................................................................. 12
11.0 SPINDLE SPEED CHARTS ...................................................................................................................... 13
11.1 SPEED SELECTION FOR JD-32120 DRILL PRESS ................................................................................................. 13
13.0 REPLACEMENT PARTS .......................................................................................................................... 15
13.1.1 JD-32120 DRILL PRESS EXPLODED VIEW .................................................................................................................... 16
13.1.2 JD-32120 DRILL PRESS PARTS LIST ............................................................................................................................ 17
14.0 ELECTRICAL CONNECTIONS FOR JD-32120 ....................................................................................... 19
ENVIRONMENTAL PROTECTION ............................................................................................................................. 20
WARRANTY / GARANTIE ................................................................................................................................. 21
4.0 Specifications
Model number ............................................................................................................................................................. JD-32120
Stock number .............................................................................................................................................................JD_32120
Motor and electricals:
Motor type ............................................ …………………………………………………….totally enclosed fan cooled, induction
Horsepower ............................................................................................................................................................... 1-1/2 HP
Phase .................................................................................................................................................................................... 1
Voltage ........................................................................................................................................................................... 230V
Cycle .............................................................................................................................................................................. 50Hz
Listed FLA (full load amps) ............................................................................................................................................ 8.7 A
Starting amps .................................................................................................................................................................. 16 A
Running amps (no load) ................................................................................................................................................. 4.3 A
Power transfer ................................................................................................................................................................ v-belt
On/off switch ........................................................................................................................................................ push button
Motor speed ........................................................................................................................................................... 1420 RPM
Main power cord ............................................................................................. H05VVF-4G 1.0 m/m
2
VDE(300cm) with Plug
Sound emission............................................................................................................................ 70 dB at 40 in. without load
Head and Capacities:
Swing
2
....................................................................................................................................................................... 560 mm
Chuck style and shank capacity .................................................................................................................................... 18mm
Chuck arbor taper ............................................................................................................................................................ MT3
Spindle taper .................................................................................................................................................................... MT3
Spindle travel, maximum ............................................................................................................................................ 122 mm
Spindle travel per one revolution of handle ................................................................................................................ 115 mm
Quill diameter ............................................................................................................................................................... 62 mm
Number of spindle speeds .................................................................................................................................................. 12
Maximum no-load speed range ................................................................................................................... 145 to 2530 RPM
Maximum spindle to table distance ............................................................................................................................ 710 mm
Maximum spindle to base distance .......................................................................................................................... 1230 mm
Maximum chuck to table distance .............................................................................................................................. 622 mm
Maximum chuck to base distance .............................................................................................................................. 990 mm
Drilling capacity, cast iron ............................................................................................................................................ 32 mm
Drilling capacity, mild steel ........................................................................................................................................... 25 mm
Materials:
Head ......................................................................................................................................................................... cast iron
Table ................................................................................................................................................ surface-ground cast iron
Column ............................................................................................................................................................................ steel
Base .......................................................................................................................................................................... cast iron
Table:
Table size ......................................................................................................................................................... 473 x 410 mm
Table slots, number of ........................................................................................................................................................... 3
Table slots, general size (WxD) ........................................................................................................................ 16 x 25.4 mm
T-slot dimensions (WxD) .................................................................................................................................. 25.4 x 9.5 mm
Distance between slots (centers) ................................................................................................................................. 91 mm
Table tilt ........................................................................................................................................................ 45 deg. L and R
Table rotation around column ................................................................................................................................... 360 deg.
Table elevating system ........................................................................................................................... worm gear with rack
Recommended maximum weight on table ..................................................................................................................... 80 kg
1
Subject to local and national electrical codes
2
Swing is twice the distance from column to spindle center (i.e., the maximum diameter of workpiece that can be drilled to
its center).
Base and Column:
Base size (LxWxH) ................................................................................................................................... 575 x 494 x 86 mm
Base working surface ....................................................................................................................................... 545 x 465 mm
Base slots, number of ........................................................................................................................................................... 2
Base slots, general size (WxD) ......................................................................................................................... 16 x 25.4 mm
T-slot dimensions (WxD) .................................................................................................................................. 25.4 x 9.5 mm
Distance between base slots (centers) ...................................................................................................................... 238 mm
Column diameter .......................................................................................................................................................... 92 mm
Dimensions and Weights:
Overall dimensions, assembled ........................................................................................................... 890 x 480 x 1700 mm
Shipping dimensions ............................................................................................................................ 930 x 530 x 1890 mm
Net weight (approximate) ............................................................................................................................................. 146 kg
Shipping weight (approximate) ..................................................................................................................................... 165 kg
L = length; W = width; H= height; D= depth
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, PROMAC reserves the right to change specifications at any time and without prior notice, without
incurring obligations.
8
Base mounting hole dimensions
Figure 5-1: Base hole patterns
JD-
3212
0
9
Read and understand the entire
contents of this manual before attempting
assembly or operation. Failure to comply may
cause serious injury.
5.0 Setup and assembly
5.1 Unpacking and cleanup
Remove all contents from shipping carton and
compare parts to the contents list in this manual. If
shipping damage or any part shortages are identified,
contact your distributor. Do not discard carton or
packing material until drill press is assembled and
running satisfactorily.
Clean all rust protected surfaces with kerosene or a
light solvent. Do not use lacquer thinner, paint thinner
or gasoline, as these can damage plastic components
and painted surfaces.
5.2 Shipping contents
Carton contents
1 Drill press
1 Crank handle
3 Feed handles
1 Chuck and key
1 Arbor
1 Wrench
1 Drift key
2 Hex wrenches 3mm, 5mm
1 Owner’s manual
1 Warranty registration card
5.3 Tools required for assembly:
3mm hex wrench (provided)
Rubber mallet
5.4 Assembly
1. Install 3 feed handles into hub (D, Figure 6-2).
2. Install crank handle on shaft of table bracket,
and tighten set screw with 3mm hex wrench.
(Figure 6-1)
Figure 6-1: installing crank handle
5.4.1 Chuck and arbor installation
1. Thoroughly clean arbor (A, Figure 6-2), chuck (B)
and spindle (C). Any grease or residue in these
areas can cause the pieces to separate and
create a safety hazard as well as damage to the
tool.
Twist chuck to retract chuck jaws if they are exposed.
Push chuck (B) by hand onto arbor (A), and slide
assembly firmly up into spindle (C).
Turn arbor and chuck assembly until tang (A
1
) on
arbor engages slot at end of spindle.
Use one or two sharp taps from a rubber mallet, or a
hammer and a block of wood, against bottom of
chuck to seat chuck securely onto arbor.
Do not use a steel hammer
directly against chuck, as this may damage
chuck.
Figure 6-2: installing chuck and arbor
5.4.2 Chuck and arbor removal
1. Unplug machine from power source.
Raise table until it is about seven inches below chuck.
Place a piece of scrap wood on table, and lower quill
(Figure 6-3) using feed handles.
Rotate spindle to align keyhole in spindle with keyhole
in quill.
Insert drift key (E, Figure 6-3) into aligned slots and
tap lightly. The chuck and arbor assembly should
fall from the spindle.
Catch chuck as it is released;
allowing it to fall to floor may damage it.
5.4.3 Wrench and key storage
Wrenches, chuck key, and drift key can be stored on
fixture on right side of drill press head.
10
Figure 6-3: drift key insertion
6.0 Electrical connections
All electrical connections must be
done by a qualified electrician in compliance with
all local codes and ordinances. Failure to comply
may result in serious injury.
The JD-32120 Drill Presses are rated at 230V power,
The drill press comes with a plug designed for use on
a circuit with a grounded outlet .
Before connecting to power source, be sure switch is
in off position.
6.1 GROUNDING INSTRUCTIONS
This tool must be grounded. In the event of a
malfunction or breakdown, grounding provides a path
of least resistance for electric current to reduce the
risk of electric shock. This tool is equipped with an
electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper connection of the
equipment-grounding conductor can result in a
risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as
to whether the outlet is properly grounded. Do not
modify the plug provided with the tool if it will
not fit the outlet, have a proper outlet installed by
a qualified electrician.
The conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to
a live terminal.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug.
Repair or replace damaged or worn cord immediately.
6.2 Extension cords
The use of extension cords is discouraged; try to
position machines near the power source. If an
extension cord is necessary, make sure it is in good
condition. When using an extension cord, be sure to
use one heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating. Table 1 shows correct size to use
depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Amp Rating
Volts
Total length of cord in feet
More
Than
Not
More
Than
120
240
25
50
50
100
100
200
150
300
AWG
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not
Recommended
Table 1: Extension cord recommendations
7.0 Adjustments
7.1 Depth stop adjustment
To drill multiple holes at the same preset depth, use
the depth stop:
1. Make a pencil mark on edge of workpiece to
indicate depth of hole.
2. With drill bit in chuck, lower downfeed handle to
advance bit to your mark.
3. With your other hand, advance lock nuts (A,
Figure 8-1) on the depth stop rod until they are
snug to the seat (B).
The drill bit will now advance to this point.
To release, advance nuts counterclockwise to top of
depth stop.
11
Figure 8-1: depth stop adjustment
7.2 Changing spindle speeds
A spindle speed and pulley/belt arrangement chart is
affixed inside pulley cover, and also shown in sect.
11.0 of this manual.
To change spindle speeds:
1. Unplug machine from power source.
2. Loosen two thumb screws (C, Figure 8-2) found
on each side of head assembly.
3. Rotate tension handle (D) clockwise to bring
motor base as close to head as possible.
4. For desired speed, change location of belts per
pulley/belt arrangement chart.
5. Rotate tension handle (D) counterclockwise to
tension belts.
6. Tighten both thumb screws (C). Belts are properly
tensioned when finger and thumb pressure
midway between the two pulleys causes
approximately 1/2-inch deflection.
Figure 8-2: belt/speed adjustment
7.3 Return spring adjustment
The return spring is adjusted by the manufacturer and
should not require attention. If adjustment is deemed
necessary, follow the steps below while referring to
Figure 8-3:
1. Unplug machine from power source.
2. Loosen lock nut (E). Do not remove.
3. Firmly hold coil spring cover (F).
4. Pull out cover and rotate until pin (G) on housing
engages the next notch in coil spring cover. Turn
cover clockwise to decrease tension and
counterclockwise to increase tension.
5. Tighten lock nut (E). Do not over-tighten or force
nut too strongly against spring cover.
Figure 8-3: return spring adjustment
7.4 Table tilt adjustment
Table tilt adjustments are made on table bracket
beneath table.
Refer to Figures 8-4 and 8-5.
In the following steps do not
over-loosen. This could cause table assembly to
separate from column, fall and cause injury.
1. JD-32120: Loosen set screw (H) with 5mm hex
wrench)
2. JD-32120: Loosen two hex nuts (J) with 19mm or
adjustable wrench.
3. Tilt table to desired angle, referring to scale and
pointer atop table bracket.
4. Tighten screw or nuts (J).
5. Tighten set screw (H).
12
Figure 8-5: table tilt (JD-32120 only)
8.0 Operating controls
Press ON button to start spindle rotation. Press OFF
to stop.
9.0 Operation
1. Insert drill bit into chuck jaws about 25.4mm deep.
When using a small bit, do not insert it so far that
the jaws touch the flutes of the bit. Make sure bit
is centered in chuck before tightening chuck with
key.
For a small workpiece that cannot be clamped to the
table, use a drill press vise. The vise must be
clamped or bolted to the table. Always use a
back-up piece of scrap wood to cover the table.
This protects both table and drill bit.
Workpiece must be clamped
to table or secured in a drill press vise that is
securely fastened to table. Failure to comply
may cause serious injury.
Feed the bit into the material with only enough force to
allow the drill bit to work. Feeding too slowly may
cause burning of the workpiece. Feeding too
quickly may cause the motor to stop and/or the
drill bit to break.
Generally speaking, the smaller the drill bit, the
greater the RPM required. Soft materials require
higher speeds; hard metals slower speeds.
10.0 User-maintenance
Before any intervention on the
machine, disconnect it from electrical supply by
pulling out plug or turning off main switch at
electrical source. Failure to comply may cause
serious injury.
A coat of automobile-type wax applied to table and
column will help keep surfaces clean.
Check that bolts are tight and electrical cords are in
good condition. If an electrical cord is worn, cut, or
damaged in any way, have it replaced immediately.
In dusty environments, frequently blow out any dust
that accumulates inside the motor fan cover.
Belts should be in good condition with no signs of
cracks, frays or deterioration.
10.1 Lubrication
All ball bearings are pre-lubricated and sealed, and
require no further lubrication.
Periodically apply #2 tube grease to:
Rack.
Table elevating mechanism, including worm gear.
Splines (grooves) in spindle.
Teeth of quill.
Periodically apply light coat of machine tool oil to quill
and column.
The quill return spring should receive SAE 20 oil once
yearly. Apply the oil beneath spring cover (F, Figure 8-
3) using a squirt can.
10.2 Belt replacement
To loosen and remove the existing v-belts, use the
same procedures described in sect. 7.2, Changing
spindle speeds.
13
11.0 Spindle speed charts
11.1 Speed selection for JD-32120 Drill Press
Figure 12-2: JD-32120 only
14
12.0 Troubleshooting JD-32120
Symptom
Possible Cause
Correction *
Drill press will not
start.
Drill press unplugged from wall, or
motor.
Check all plug connections.
Fuse blown, or circuit breaker tripped.
Replace fuse, or reset circuit breaker.
Cord damaged.
Replace cord.
Starting capacitor bad.
Replace starting capacitor.
Drill press does not
come up to speed.
Extension cord too light or too long.
Replace with adequate size and length cord.
Low current.
Contact a qualified electrician.
Drill Press vibrates
excessively.
Base on uneven surface.
Locate drill press on even floor.
Bad belt(s).
Replace belts.
Noisy operation.
Incorrect belt tension.
Adjust belt tension.
Dry spindle.
Lubricate spindle.
Loose spindle pulley.
Check tightness of retaining nut on pulley, and
tighten if necessary.
Loose motor pulley.
Tighten setscrews in pulleys.
Workpiece burns or
smokes.
Incorrect Speed.
Change to appropriate speed.
Chips not clearing from hole or bit.
Retract drill bit frequently to remove chips.
Dull drill bit.
Resharpen, or replace drill bit.
Feeding too slowly.
Increase feed rate.
Drill bit wanders.
Bit sharpened incorrectly.
Resharpen bit correctly.
Bent drill bit.
Replace drill bit.
Bit, or chuck not installed properly.
Reinstall the chuck, or bit properly.
Wood splinters on the
underside.
No backing board used.
Place a scrap board underneath the workpiece
to prevent splintering.
Drill bit binds in
workpiece.
Workpiece pinching the bit.
Support or clamp workpiece.
Excessive feed rate.
Decrease feed rate.
Chuck jaws not tight.
Tighten chuck jaws.
Improper belt tension.
Adjust belt tension.
Excessive drill bit
runout, or wobble.
Bent drill bit.
Replace drill bit.
Worn spindle bearings.
Replace spindle bearings.
Bit, or chuck not properly installed.
Reinstall the bit, or chuck properly.
Quill returns too slow,
or too fast.
Improper spring tension.
Adjust spring tension.
Chuck or arbor does
not stay in place.
Dirt, grease, etc on arbor, chuck, or
spindle.
Clean all mating surfaces thoroughly with a
cleaner-degreaser.
* WARNING: Some corrections may require a qualified electrician.
Table 2
15
13.0 Replacement Parts
Replacement parts are listed on the following pages. Some parts are shown for reference only, and may not be
available individually.
Non-proprietary parts, such as fasteners, can usually be found at local hardware stores, or may be ordered from
PROMAC.
16
13.1.1 JD-32120 Drill Press Exploded View
17
13.1.2 JD-32120 Drill Press Parts List
Index No Part No Description Size Qty
1 ................ IDP22-01 ................... Base .......................................................... 575 x 500 x 85 ........................................ 1
201 ............ IDP22-201 ................. Column Assembly (#2,5) .......................... ............................................................... 1
2 ................ IDP22-02 ................... Column Holder .......................................... ............................................................... 1
3 ................ TS-0720111............... Spring Washer .......................................... 1/2" ......................................................... 3
4 ................ TS-0070051............... Hex Cap Screw ......................................... 1/2" x 2 mm ............................................ 3
5 ................ IDP22-05 ................... Column ..................................................... Ø92 ......................................................... 1
6 ................ IDP22-06 ................... Rack ......................................................... ............................................................... 1
7 ................ IDP22-07 ................... Table Crank .............................................. ............................................................... 1
8 ................ TS-0267041............... Set Screw ................................................. 1/4" x 3/8" ............................................... 1
9 ................ IDP22-09 ................... Table Bracket ............................................ ............................................................... 1
10 .............. IDP22-10 ................... Clamp Bolt ............................................... 1/2" x 70 mm .......................................... 1
11 .............. IDP22-11 ................... Tilt Angle Scale ......................................... ............................................................... 1
12 .............. IDP22-12 ................... Work Table ............................................... 475 x 413 x 41 ........................................ 1
202 ............ IDP22-202 ................. Table Assembly (#9, 11-16) ...................... ............................................................... 1
13 .............. TS-0271031............... Set Screw ................................................. 3/8" x 3/8" ............................................... 1
14 .............. IDP22-14 ................... Screw ........................................................ 9/16" x 1/2" x 62 ..................................... 2
15 .............. TS-0680061............... Flat Washer .............................................. 1/2" x 34 x 5 mm..................................... 2
16 .............. TS-0561051............... Hex Nut ..................................................... 1/2" ......................................................... 2
17 .............. IDP22-17 ................... Worm Gear Assembly ............................... ............................................................... 1
18 .............. IDP22-18 ................... Rack Collar ............................................... Ø92 ......................................................... 1
19 .............. TS-0267021............... Set Screw ................................................. 1/4" x 1/4" ............................................... 1
20 .............. IDP22-20 ................... Feed Hub .................................................. ............................................................... 1
21 .............. IDP22-21 ................... Handle ...................................................... ............................................................... 3
22 .............. IDP22-22 ................... Knob ........................................................ ............................................................... 3
203 ............ IDP17-203 ................. Feed Handle Assembly (#21,22) .............. ............................................................... 3
23 .............. IDP22-23 ................... Feed Pinion ............................................... ............................................................... 1
204 ............ IDP22-204 ................. Feed Pinion Assembly (#20,23) ................ ............................................................... 1
24 .............. IDP22-24 ................... Head Casting ............................................ ............................................................... 1
25 .............. IDP22-25 ................... Chuck Key Fixture .................................... ............................................................... 1
26 .............. 5711571 .................... Phillips Pan Head Screw .......................... 3/16" x 1/4" ............................................. 1
27 .............. TS-0271031............... Set Screw ................................................. 3/8" x 3/8" ............................................... 2
28 .............. IDP22-27 ................... Tension Adjust Handle .............................. ............................................................... 1
29 .............. IDP22-29 ................... Thumb Screw ............................................ 3/8” x 32 ................................................. 2
30 .............. IDP22-30 ................... Mounting Plate .......................................... ............................................................... 1
31 .............. PM-JD3212031 ......... Motor ..................................................... 1-1/2HP, 230V, 50Hz, 4P ....................... 1
.................. PM-JD3212031-1 ...... Motor Fan ................................................. ............................................................... 1
.................. PM-JD3212031-2 ...... Motor Fan Cover (not shown) ................... ............................................................... 1
.................. PM-JD3212031-3 ...... Junction Box ............................................. ............................................................... 1
.................. PM-JD3212031-4 ...... Junction Box Cover ................................... ............................................................... 1
32 .............. TS-0680031............... Flat Washer ......................................... 5/16" ...................................................... 4
33 .............. TS-0561021............... Nut ....................................................... 5/16" ....................................................... 4
34 .............. TS-0561051............... Nut ....................................................... 1/2" ......................................................... 2
35 .............. TS-0680061............... Spring Washer ..................................... 1/2" ......................................................... 2
36 .............. IDP22-36 ................... Shaft Lever ............................................... ............................................................... 1
37 .............. IDP22-37 ................... Adjusting Bolt B ........................................ ............................................................... 1
38 .............. IDP22-38 ................... Adjusting Bolt A ........................................ ............................................................... 1
39 .............. TS-0680031............... Flat Washer ......................................... 5/16" ....................................................... 4
40 .............. TS-0051011............... Hex Cap Screw ..................................... 5/16" x 1" ................................................ 4
41 .............. TS-0207011............... Screw With Washer .............................. 1/4" x 3/8" ............................................... 4
42 .............. IDP22-42 ................... Pulley Cover ............................................. ............................................................... 1
43 .............. PM-JD3212043 ......... Motor Cord ........................................... ............................................................... 1
44 .............. IDP22-44 ................... Hold Down Strip ........................................ ............................................................... 1
45 .............. TS-2172001............... Phillips Flat Head Screw ........................... 3/16" x 1/4" ............................................. 1
46 .............. IDP22-46 ................... Wire fixed buckle ................................... ............................................................... 1
47 .............. TS-1523011............... Set Screw ................................................ M6 x 8mm ............................................... 1
48 .............. IDP22-48 ................... Motor Pulley .............................................. ............................................................... 1
49 .............. IDP22-49 ................... Knob ........................................................ ............................................................... 1
50 .............. BB-6202 .................... Ball Bearing .......................................... 6202 ....................................................... 2
51 .............. VB-A27 ...................... V-Belt ................................................... A27 ......................................................... 1
18
Index No Part No Description Size Qty
52 .............. IDP22-52 ................... Center Pulley ............................................ ............................................................... 1
53 .............. IDP22-53 ................... Pivot Bracket ............................................. ............................................................... 1
54 .............. TS-081F031 .............. Socket Head Butoon Screw ................. 1/4" x 1/2" ............................................... 1
55 .............. PM-JD3212055 ......... Limit Switch Plate ..................................... ............................................................... 1
56 .............. TS-2172001............... Phillips Flat Head Screw ........................... 3/16" x 1/4" ............................................. 2
57 .............. PM-JD3212057 ......... Pulley Cover Limit Switch ......................... ............................................................... 1
58 .............. PROMAC 160............ Name Plate (PROMAC) ............................ ............................................................... 1
59 .............. PM-JD3212059 ......... Power Cord ............................................... 3G 1.0m/m2 250V/440V ......................... 1
60 .............. PM-JD3212060 ......... Wire Fixed Buckle ..................................... ............................................................... 1
61 .............. PM-JD3212061 ......... Sinpdle Grard Limit Switch ....................... .............................................................. 1
62 .............. TS-2172021............... Phillips Flat Head Screw ........................... 3/16" x 3/8" ............................................. 1
63 .............. TS-0561021............... Nut ....................................................... 5/16" ....................................................... 1
64 .............. TS-0270092............... Screw ........................................................ 5/16" x 26mm ......................................... 1
65 .............. IDP17-94 ................... Bush .......................................................... .............................................................. 1
66 .............. TS-0561051............... Nylon Nut .................................................. 1/2" ......................................................... 1
67 .............. IDP22-63 ................... Spring Cover ............................................. 1/2" ......................................................... 1
68 .............. PM-JD3212068 ......... Socket Head Butoon Screw ................. 3/16" x 80mm ......................................... 2
69 .............. IDP22-65M ................ Switch Box ................................................ .............................................................. 1
70 .............. TS-1533062............... Socket Head Butoon Screw ................. 3/16" x 1-1/4mm ..................................... 2
71 .............. PM-JD3212071 ......... NVR Switch ............................................... .............................................................. 1
72 .............. TS-2163022............... Socket Head Butoon Screw ................. 3/16" x 3/8" ............................................. 2
73 .............. PM-JD3212073 ......... Emergency Switch .................................... .............................................................. 1
74 .............. VB-A38 ...................... V-Belt ........................................................ A38 ......................................................... 1
75 .............. TS-0561011............... Nnt ............................................................ 1-1/4" ...................................................... 1
76 .............. IDP22-71 ................... Spindle Pulley ........................................... ............................................................... 1
77 .............. F006058 .................... Retaining Ring .......................................... ............................................................... 1
78 .............. IDP22-73 ................... Drive Taper ............................................... ............................................................... 1
79 .............. IDP22-74 ................... Ball Spcer ................................................. ............................................................... 1
80 .............. BB-6007 .................... Ball Bearing ......................................... 6007 ....................................................... 2
81 .............. F006058 .................... Retaining Ring .......................................... ............................................................... 1
82 .............. IDP22-76 ................... Retaining Ring .......................................... ............................................................... 1
83 .............. BB-6005 .................... Ball Bearing ......................................... 6005 ....................................................... 1
84 .............. IDP22-78 ................... Rubber Washer ......................................... ............................................................... 1
85 .............. IDP22-79 ................... Quill ........................................................... ............................................................... 1
205 ............ IDP22-205 ................. Quill Assembly .......................................... Including (#82~85, #87 & #88) ............... 1
86 .............. IDP22-80 ................... Wedge ...................................................... ............................................................... 1
87 .............. BB-6206 .................... Ball Bearing ......................................... 6206 ....................................................... 1
88 .............. IDP22-82 ................... Spindle ...................................................... MT3 ........................................................ 1
89 .............. PM-JD3212089 ......... Morse Taper Arbor .................................... ............................................................... 1
90 .............. PM-JD3212090 ......... Chuck Keyless .......................................... ............................................................... 1
91 .............. TS-0640132............... Nut ....................................................... 5/8" ......................................................... 2
92 .............. IDP22-90 ................... Scale Bolt .................................................. ............................................................... 1
93 .............. IDP22-92 ................... Scale ....................................................... ............................................................... 1
94 .............. IDP22-86 ................... Scale Frame ............................................. ............................................................... 1
95 .............. TS-2362101............... Spring Washer .......................................... 3/8" ......................................................... 1
96 .............. TS-0610031............... Hex Nut ..................................................... 3/8" ......................................................... 1
97 .............. TS-1346072............... Screw ........................................................ 1/4" x 1" .................................................. 1
98 .............. IDP17-92 ................... Spindle Guard Assembly .......................... ............................................................... 1
19
14.0 Electrical Connections for JD-32120
Item
designation
Description & function
Maker
Type
Technical data
Making of
conformity granted
XP
Plug for supply
Single
phase
LIAN DUNG
LT-32
10~16A , 250V
Supply cable
Single
phase
TIEN TUNG
H05W-F
3G 1.0m/m2 250V
VDE/ROHS
SB1
Start switch
KED V
JD3
230V/10A
CE TUV
SB3
Emergency-Stop switch
XINQUANG
KB2-BE102
10A
CE
SQ1
Micro switch
HIEHLY
VS 10N
250V/10A
UL
KA1
Magnetic Conductor
KEDU
JD3
AC230V/50HZ 12A
CE TUV
M1
Motor
K & K
AC230V/50Hz 1420rpm
CE TUV
SQ2
Micro switch
Zhejiang Tiande
CLS-103
250V/10A
CE
20
Environmental protection
Protect the environment.
Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized
institution.
---------------------------------------------------------------------------------------------------------
Umweltschutz
Schützen Sie die Umwelt!
Ihr Gerät enthält mehrere unterschiedliche, wiederverwertbare Werkstoffe.
Bitte entsorgen Sie es nur an einer spezialisierten Entsorgungsstelle.
---------------------------------------------------------------------------------------------------------
Protection de l'environnement
Protégez l'environnement !
Votre appareil comprend plusieurs matières premières différentes et recyclables. Pour éliminer l'appareil usagé,
veuillez l'apporter dans un centre spécialisé de recyclage des appareils électriques.
This symbol indicates separate collection for electrical and
electronic equipment required under the WEEE Directive
(Directive 2012/19/EC) and is effective only within the European
Union.
Dieses Symbol verweist auf die getrennte Sammlung von
Elektro- und Elektronikgeräten, gemäß Forderung der WEEE-
Richtlinie (2012/19/EU). Diese Richtlinie ist nur innerhalb der
Europäischen Union wirksam.
Ce symbole indique une collecte séparée des équipements
électriques et électroniques conformément à la directive DEEE
(2012/19/UE). Cette directive n'est efficace que dans l'Union
européenne.
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Promac JD-32120 User manual

Type
User manual

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