Nidec SUNVS4 Owner's manual
- Category
- Above ground pool accessories
- Type
- Owner's manual
OWNER’S MANUAL
SWIMMING POOL PUMP FOR POOLS AND SPAS
.0%&-46/74*5&.59926-XXXX
877.278.2797 fax 888.610.3839
C US
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or fi le it for safekeeping.
Figure 1 - Swimming Pool Pump
IMPORTANT
SAFETY
INSTRUCTIONS
READ AND
FOLLOW ALL
INSTRUCTIONS
To reduce
To reduce the risk of
injury, do not permit children to use this
product unless they are closely supervised at
all times.
Risk of Electric shock.
Connect only to a branch circuit protected
by a ground-fault circuit-interrupter
(GFCI). Contact a qualifi ed electrician if
you cannot verify that the receptacle is
protected by a GFCI.
The unit must be connected only to a supply
circuit that is protected by a ground-fault
circuit-interrupter (GFCI). Such a GFCI should
be provided by the installer and should
be tested on a routine basis. To test the
GFCI, push the test button. The GFCI should
interrupt power. Push the reset button.
Power should be restored. If the GFCI fails to
operate in this manner, the GFCI is defective.
If the GFCI interrupts power to the pump
without the test button being pushed, a
ground current is fl owing, indicating the
possibility of an electric shock. Do not use
this pump. Disconnect the pump and have
the problem corrected by a qualifi ed service
representative before using.
This pump is for use
with permanently-
installed pools and may also be used with
hot tubs and spas if so marked. Do not
use with storable pools. A permanently-
installed pool is constructed in or on the
ground or in a building such that it cannot
be readily disassembled for storage. A
storable pool is constructed so that it is
capable of being readily disassembled for
storage and reassembled to its original
integrity. Do not install within an outer
enclosure or beneath the skirt of a hot tub or
spa.
SAVE THESE
INSTRUCTIONS.
Contents
Description . . . . . . . . . . . . . . . . . . . . . . 2
Safety guidelines . . . . . . . . . . . . . . . . . 2
General safety information . . . . . 2 - 3
Pool safety guidelines . . . . . . . . . . . . . 3
Responsible adult supervision . . . . . 3
Drains, suction fi ttings, and jets . . . 3
Electrical hazards . . . . . . . . . . . . . . . 3
Drowning prevention . . . . . . . . . . . 3
Indoor installations . . . . . . . . . . . . . 3
Warning signs . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . 3 - 5
Threaded connections . . . . . . . . . . . 3
Pump plumbing . . . . . . . . . . . . . 3 - 4
Plumber’s seal taping instructions . . 4
Fittings . . . . . . . . . . . . . . . . . . . . . . . 4
Prior to pressure testing . . . . . . . . . 4
Swimming pool pump
suction requirements . . . . . . . . . . . 4
Outlets per pump . . . . . . . . . . . . . . . 4
Electrical . . . . . . . . . . . . . . . . . . . . . 4 - 5
Voltage . . . . . . . . . . . . . . . . . . . . 4 - 5
Grounding/bonding . . . . . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . 5
Priming pump . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . 5 - 7
Draining pump . . . . . . . . . . . . . . . . . 5
Storage/winterizing . . . . . . . . . . . . . 5
Pump service . . . . . . . . . . . . . . . . 6 - 7
Repair . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting guide . . . . . . . . . . . . 7
Swimming pool pump
fl ow rates . . . . . . . . . . . . . . . . . . 7 - 8
Notes . . . . . . . . . . . . . . . . . . . . . . . 8 - 9
Parts diagram . . . . . . . . . . . . . . . . . . . 10
Replacement parts list . . . . . . . . . . . 11
Warranty . . . . . . . . . . . . . . . . . . . . . . 12
Description
The self priming pool pump is designed
for high effi ciency, and easy maintenance,
with an oversized strainer basket. It is con-
structed of durable thermoplastic for years
of trouble free service. This swimming pool
pump is designed for use with permanently
installed swimming pools and spas only. Do
not use with storable pools.
Unpacking
After unpacking the unit, carefully
inspect for any damage that may have
occurred during transit. Check for loose,
missing or damaged parts.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates an
imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
Warning indicates a
potentially hazardous
situation which, if not avoided, could result
in death or serious injury.
Caution indicates a
potentially hazardous
situation which, if not avoided, may result
in minor or moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTE: Information that requires special
attention.
General Safety
Information
As a user, you are important to us. Thus,
one copy of the Operating Instructions
and Parts Manual is included with each
pump shipped from our factory. This
manual contains important sections
relative to user safety, use, maintenance,
warranty, etc. It is a good idea to ask for
extra copies for other installers/users. Extra
copies, free of charge, are available.
CALIFORNIA PROPOSITION 65
This product
may contain
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
GENERAL SAFETY
Do not use pump for any purpose other
than pool/spa application. Components
have not been designed for other
applications. Severe pump failure, may
result. Any unapproved use will void
warranty.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Retain instructions for future reference.
Owner’s Manual
2
.0%&-46/74*5&.9999
GBY
Always follow basic safety precautions
with this equipment, including:
•Provide suffi cient ventilation to maintain
air temperature below the maximum
ambient temperature rating shown on
the motor nameplate. Pump house must
allow adequate ventilation to assure the
ambient temperature remains below
the motor rating when the pump is
operating.
• Locate pump on a non combustible
surface. The surface should be hard, level,
dry, well ventilated, out of direct sunlight.
The surrounding area should provide
protection from the elements and allow
suffi cient space for maintenance and
service. Ensure the drainage will fl ow
away from the pump. To reduce vibration
and pipe stress, use anchor bolts to
secure pump base to surface. Support the
suction and discharge piping.
• Design the piping system to allow the
pump suction inlet height to be as close
to water level as possible. Mount pump
below water level for easy priming. If the
pump must be located above the fi lled
water level, keep the vertical distance to
a minimum. Use short, direct piping to
the suction this will minimize friction loss.
Fire and burn hazard.
Motors run at high
temperatures. Do not allow leaves, debris,
or foreign matter to collect around the
pump motor. Keep ventilation holes open.
Allow motor to cool before handling. Keep
fl ammable liquids away.
• If the thermal overload protection
in the motor trips or if the GFCI trips
determine the reason and correct the
problem before re-starting pump.
• Use rigid or fl exible PVC pipe. Ensure
pipe ends are clean and free of any fl ash
caused by cutting. Use the proper glue
for the type of pipe selected.
NOTE: Use a supplier recommended
primer to ensure glued joints are secure.
Many local codes require primer with a
purple tracer to verify primer use.
• Consider climatic conditions when
applying adhesives. Atmospheric
conditions with high humidity will
make the adhesive action of certain
glues less effective. Follow the
manufacturer’s instructions.
Pool Safety Guidelines
RESPONSIBLE ADULT SUPERVISION
Constant and responsible adult supervi-
sion is mandatory in the pool or spa
environment. Always supervise children
around pools and spas. Never allow a child
to play in a way that could permit the
child’s hair to come near the drain cover.
DRAINS, SUCTION FITTINGS, AND JETS
Keep hair and clothing away from the suc-
tion fi tting drain cover. Wear a bathing cap
or pin hair up if you have long hair. Current
grates and covers help prevent body or hair
entrapment. Make sure that drain covers
meet the ANSI/ASME A112.19.8 standard.
Safety doors should be installed in all pool
cleaner wall suction lines. Pools or spas with
drain covers that are broken, missing, or not
adequately secured should not be used until
the proper replacement has been installed.
ELECTRICAL HAZARDS
A licensed electrician, experienced in
swimming pools and spas, should inspect
your equipment to make sure everything is
properly grounded, bonded, and pro-
tected by proper GFCI circuits according to
Article 680 of the National Electric Code.
DROWNING PREVENTION
Install and routinely inspect fences, self-clos-
ing and latching gates, baby barrier fences,
and alarms. Eliminate incidental routes to
pool including machinery or equipment that
provides a route over fencing into pool area.
INDOOR INSTALLATIONS
Pools and spas located indoors must
comply with ANSI/ASHRAE (American
Society of Heating, Refrigeration and
Air-Conditioning Engineers) standard
62-2001 to ensure adequate ventilation
and safe use.
WARNING SIGNS
Protect your family and guests. Make
sure that all warning signs provided by
the manufacturer, builder, or installer
are displayed according to the manufac-
turer’s specifi cations.
Installation
Shock Hazard! Only
qualifi ed, licensed
personnel should install pump and wiring.
A professional
trained and familiar
with pool pump installation must perform
pressure tests.
The pump mount must be located away
from corrosive or fl ammable chemicals.
Do not connect the pump to a municipal
General Safety
Information (Cont.)
3
Figure 2
water system. The pump is only designed for
pool or spa installation. The pump must be
installed with at a minimum of 2 main drains
equipped with certifi ed anti-entrapment cov-
ers that comply with ASME/ANSI A112.19.8B
standard (see Figure 2). All air must be re-
moved from piping system before operating
or testing equipment (see fi lter manual).
THREADED CONNECTIONS
Use only Plumber’s Seal tape or equivalent
on threaded plumbing connections. Other
pipe compounds may damage threads.
Do not use silicone or petroleum based
compounds.
PUMP PLUMBING
Suction pipe should be as large as or
larger than discharge pipe. Avoid us-
ing a suction pipe smaller than pump
connection. The pump is designed to
accept either 2 or 3 inch suction piping.
Larger diameter pipes reduce noise and
improve performance.
1. Keep the piping as straight and short
as possible, and of suitable size.
2. Avoid connecting an elbow directly
into the pump inlet. A length of
straight pipe will allow proper entry
of the water to the pump.
3. Slope horizontal runs upward to the
pump to prevent trapping air.
4. Use independent piping supports to
reduce strain on the pump.
5. Keep as much of the suction line as
possible below the water level to
reduce priming time.
6. Install valves and unions in the pump
suction and return lines to facilitate
servicing. Valves are also essential for
pump maintenance if the system is
installed below pool water level.
7. Keep all valves fully open during
operation. Partially closed valves waste
energy!
Use Plumber’s Seal tape for making
threaded connections to the pump.
Do not use pipe dope.
PLUMBER’S SEAL TAPING INSTRUCTIONS
Use only new or clean PVC pipe fi ttings.
Wrap male pipe threads with one to two
layers of Plumber’s
Seal tape. Cover entire
threaded portion. Do
not over tighten. If leaks occur, remove
pipe, clean off old tape, rewrap with
one to two additional layers of tape and
remake the connection.
Internal - 2 in. NPT
are available for direct
connection to pipe. The suction line is
also designed to accept 3 in. NPT external
threaded connection. For best results use
the larger diameter suction line.
FITTINGS
Fittings restrict fl ow; for best effi ciency
use fewest possible fi ttings. Avoid fi ttings
which could cause an air trap. Pool fi ttings
must conform to International Associa-
tion of Plumbing and Mechanical Offi cials
(IAPMO) standards. Use only non-entrap-
ping suction fi tting or double suction.
PRIOR TO PRESSURE TESTING
• Securely tighten knobs, drain fi ttings,
lid, and system accessories
• Air may collect at the highest point in
the plumbing system. Normally an air
purge valve is provided with the pool
fi lter. Consult pool fi lter instruction
manual for air purging instructions.
•Basket lid must be rotated and locked
into position as indicated in Figure 3.
• Test system at a water pressure of 25
psi or less
• Water Temperature for test must be
less than 100° F
• After 24 hours visually check system
for leaks.
POOL PUMP SUCTION REQUIREMENTS
Pump suction is
hazardous and can trap,
drown or disembowel bathers. Do not use or
operate swimming pools or spas if a suction
outlet cover is missing, broken, or loose.
Follow the guidelines below for a pump
installation which minimizes risk to users of
pools and spas.
Ground the motor
before connecting
to electrical power supply. Failure to
ground the motor may cause severe or
fatal electrical shock hazard.
ENTRAPMENT PROTECTION
The pump suction must be designed to
eliminate the possibility of suction entrap-
ment or hair entrapment/entanglement.
SUCTION COVERS
All suction inlet covers must be maintained
and replaced if cracked, broken, or missing.
See Figure 2 for outlet cover certifi cation
requirements.
TESTING AND CERTIFICATION
All suction inlet covers must comply with
ASME/ANSI A112.19.8B specifi cations for
suction fi ttings for use in swimming pools,
spas and whirlpool bathtub applications. The
product must be tested for compliance with
the standards and the certifi cation must be
included with the components.
Single or Multiple Pump Circulation Sys-
tems must be provided with a minimum of
2 (two) suction inlets of the approved type.
Do not install multiple pumps in one
hydraulic circuit. The pump is not designed
to accept output fl ow from another pump.
Do not allow water to back fl ow through
the pump. Water fl owing in the discharge
and out the suction during an upset
condition can cause the motor to rotate
backwards. Never attempt to start pump if
shaft is rotating due to a hydraulic turbine
action, this could cause pump to operate in
reverse and damage internal components.
Any pool or spa
should immediately
be closed if the cover or grate is
damaged or missing.
OUTLETS PER PUMP
Provide at least two hydraulically balanced
main drains, with covers for each swimming
pool pump suction line. The centers of the
main drains suction fi tting must be at least
three feet apart (see Figure 2). The system
must be built so that it cannot operate with
the pump drawing water from only one
main drain. Two main drains must be con-
nected to the pump whenever it is running.
If two main drains run into a single suction
line, the single suction line can be equipped
with a single valve that shuts off both main
drains from the pump. A valve in each
suction line is not allowed.
Installation (Cont.)
4
Owner’s Manual
Figure 3 - Clamp rings
Electrical
A Ground Fault Circuit Interrupter (GFCI)
is required in the circuit. For size of GFCI
required see manufacturer’s instructions.
• Never ground to a gas supply line.
• To avoid dangerous or fatal electrical
shock: turn OFF, disconnect the power
at its source, lock out power to motor,
and place a tag on the dedicated GFCI
circuit breaker indicating the power
is to remain OFF before working on
electrical connections.
Ground Fault Circuit Interrupter (GFCI) trip-
ping indicates an electrical problem. If GFCI
trips, determine the reason for tripping. If
you are uncertain, have a qualifi ed electri-
cian inspect and repair the electrical system.
Verify supply voltage matches the nameplate
voltage. Incorrect voltage can cause fi re or
seriously damage motor and voids warranty.
VOLTAGE
Voltage at motor must be within 10% of
the motor nameplate rated voltage or
motor may overheat, causing overload
tripping and reduced component life.
Verify voltage is correct before applying
power. If voltage does not fall within the
specifi ed range during operation consult
the power company.
The pumps are shipped with motors
wired for 208-230 volt operation. The
3/4, 1 and 1-1/2 HP models are equipped
with a voltage change device for
115/208-230 operation. Refer to the mo-
tor nameplate for 115 Volt hook-up.
GROUNDING/BONDING
Install, ground, bond and wire motor
according to local or National Electrical
Code requirements. Permanently ground
the motor. Use ground terminal provided
in the terminal box on the back of the
motor. Use size and type wire required
by local codes. Connect motor ground
terminal to electrical service ground.
Bond motor to pool structure. Use a
solid copper conductor, size No. 6 AWG
or larger. Run wire from external bond-
ing lug to reinforcing rod or mesh.
Use solid copper bonding conductor not
smaller than 6 AWG (13 mm2) from the
accessible wire connector on the mo-
tor to all metal parts of the swimming
pool or spa structure and to all electrical
equipment, metal conduit, and metal
piping within 5 feet (1-1/2 m) of the in-
side walls of the swimming pool or spa.
WIRING
Follow all national and local wiring codes.
If unsure of code requirements consult a
professional electrician. Pump must be per-
manently connected to a dedicated circuit. If
unsure consult a licensed electrician.
NOTE: All electrical wiring and components
must be selected and installed in confor-
mance with the latest NEC requirements
and local codes. If you are unsure about the
requirements consult a licensed electrician
familiar with the requirements.
Operation
Do not run pump dry. Fill pump with
water before starting motor.
Before removing trap cover:
1. CLOSE GATE VALVES in suction and
discharge pipes
2. RELEASE ALL PRESSURE from pump
and piping system
If pump is being pressure tested, be
sure pressure has been released before
removing trap cover.
Do not block pump suction. To do so
with body may cause severe or fatal
injury. Small children using pool must
ALWAYS have close adult supervision.
Fire and burn hazard.
Motor runs at high
temperatures, to reduce the risk of fi re,
do not allow debris, or foreign matter
to collect around the pump motor.
Allow motor to cool prior to handling or
performing maintenance.
The motor is equipped with an internal
thermal protection circuit to guard against
overheating. The maximum ambient
temperature for motor operation must not
exceed rating on motor model plate.
PRIMING PUMP
Release all pressure from fi lter, pump,
and piping system; see the fi lter owner’s
manual. In a fl ooded suction system (water
source higher than pump), pump will prime
automatically when suction and discharge
valves are opened. If pump is located above
the normal pool water level remove ring
and cover assembly and slowly fi ll basket
and pump with water. Clean and inspect
o-ring; reinstall on trap. Replace ring and
cover assembly rotate clockwise to tighten
cover (see Figure 3).
Clamp ring must engage with pump body.
Push down and rotate until internal stops
are felt. Properly aligned tabs shown above
in Figure 3, assure lid is securely clamped.
Failure to tighten clamp ring as indicated
will reduce product strength, resulting in
failure of components, and bodily injury.
Pump prime time will
depend on vertical
distance and length of suction line. If pump
does not prime, make sure that all valves
are open, suction pipe is submerged. Verify
there are no leaks in suction lines. See
Troubleshooting Guid e for further assistance.
Maintenance
All of our pumps are shipped from the fac-
tory with DANGER and/or WARNING labels
already on the pump. These labels contain
a series of basic, yet extremely important
safety messages for the user and bystander.
Regardless of how well these labels are
attached or how scratch resistant or wear-
resistant they may be, it is possible that, in
time, the wording may become illegible
with normal use. Whenever you are repair-
ing the pump, performing routine mainte-
nance, or have the opportunity to inspect
the pump, make sure the label is readable.
If the label is not legible, replace the label
with an adhesive version that is available at
no charge by calling 1-877-278-2797. The
unit must be connected only to a supply
circuit that is protected by a ground-fault
circuit-interrupter(GFCI). Such a GFCI should
be provided by the installer and should be
tested on a routine basis. To test the GFCI,
push the test button. The GFCI should inter-
rupt power. Push the reset button. Power
should be restored. If the GFCI fails to
operate in this manner, the GFCI is defective.
If the GFCI interrupts power to the pump
without the test button being pushed, a
ground current is fl owing, indicating the
possibility of an electric shock. Do not use
this pump. Disconnect the pump and have
the problem corrected by a qualifi ed service
representative before using.
Use only parts supplied by manufacturer.
Similar looking parts may not have suffi cient
strength for safe operation.
The only routine maintenance needed is in-
spection/cleaning of strainer basket. Debris
or trash that collects in basket will choke off
water fl ow through the pump.
Before attempting to clean basket:
A. Stop pump, disconnect power at its
source, lock out power, place tag on the
dedicated GFCI circuit breaker indicating
the power is to remain OFF, close valves
in suction and discharge, and release
pressure from system.
5
.0%&-46/74*5&.9999
GBY
Hazardous suction
can trap hair or body
parts, causing severe injury or death. Do not
block suction.
B. Remove ring and cover assembly by
turning counterclockwise. If necessary, tap
handles gently with a rubber mallet.
C. Remove basket and clean. Inspect holes
in basket for blockage. Clean basket with
water and replace in basket housing. Do
not hit basket to clean. Verify basket is
oriented correctly in housing.
D. Clean and inspect lid o-ring; reinstall ring
and cover assembly.
E. Prime pump (see priming instructions).
DRAINING PUMP
To avoid dangerous
or fatal electrical
shock hazard, turn OFF power to motor
before draining pump. Disconnect power
at its source, lock out the power, and place
a tag on the dedicated GFCI circuit breaker
indicating the power is to remain off.
A. Close suction discharge valves to
isolate pump.
B. Drain the basket housing and pump
housing through the drain plugs.
C. Be sure motor is kept dry and covered.
STORAGE/WINTERIZING
Explosion hazard.
Purging the system
with compressed air can cause components
to explode, with risk of severe injury or
death to anyone nearby. Use only a low
pressure (below 5 psi), high volume blower
for purging the pump, fi lter, or piping.
Allowing pump
to freeze will damage
pump and void warranty!
Use only non-toxic
anti-freeze. Do not
use automotive antifreeze. It is highly
toxic and may damage plastic components
in the system.
PUMP SERVICE
If the pump mechanical seal (reference
numbers 8a and 8b on page 9) starts leaking
replace it immediately to avoid damage to
motor or other components. Pump should
only be serviced by qualifi ed personnel. Use
only our factory parts.
BEFORE REMOVING CLAMP ON BASKET
HOUSING:
• STOP PUMP ELECTRICALLY: Disconnect
the power at its source, lock out
the power, and place a tage on
the dedicated GFCI circuit breaker
indicating the power is to remain OFF.
• CLOSE GATE VALVES in suction and
discharge pipes.
• RELEASE ALL PRESSURE from pump
and piping system. Refer to the fi lter
manual for method.
• NEVER tighten or loosen clamp while
pump is operating!
To avoid dangerous
or fatal electrical shock
hazard, turn OFF and lock out power to
motor before working on pump or motor.
REPAIR
DISASSEMBLY
1. Disconnect power at its source, lock
out the power, and place a tag on the
dedicated GFCI circuit breaker indicating
the power is to remain OFF.
2. Drain pump by removing drain plugs on
bottom of pump body and basket body.
3. Disconnect electrical connections at motor.
4. Remove six knobs holding seal plate to
pump body.
5. Slide motor/seal plate assembly out of the
back of the pump.
6. Remove three screws holding diffuser to
seal plate.
7. Remove motor shaft cover on rear of
motor on all models except 59923-XXXX
as you can fi t a screw driver in the hole
without removing back cover. (see Figure
4). Use a wrench or a large screw driver to
stop motor shaft rotation.
8. Remove screw from center of impeller.
The threads are reversed. Turn clockwise
to loosen screw (Figure 5).
9. Then grasp impeller and rotate counter-
clockwise to remove impeller from shaft.
10. Pull mechanical seal rotating assembly
from motor shaft.
11. With a screw driver carefully pry old
stationary seat from seal plate (see
Figure 7). DO NOT SCRATCH SEAL BORE.
12. If shaft is corroded or dirty motor will
need to be removed from seal plate so
that the shaft can be effectively cleaned.
13. If necessary use a 9/16 socket with a 6
inch extension to remove four screws
holding motor to seal plate. If seal has
been leaking for a long time the motor
bearing may be compromised, if excessive
corrosion or shaft end play can be
detected motor will need to be replaced.
REASSEMBLY
1. Obtain a new mechanical seal rotating
assembly and seat (reference numbers
8a and 8b on page 11). Seal parts must
be replaced as a set. Do not mix old
and new parts. Lubricate seal stationary
o-ring with a very small amount of dish
soap. Do not allow soap, dirt, grease, or
any contaminate on the polished seal
face (see Figure 8). Install seal with 2
dimples toward motor or seal will fail.
Maintenance (Cont.)
6
Mechanical Seal
Stationary
(#8a on p. 11)
Figure 7
Figure 4
Figure 6
Mechanical
Seal Rotating
Assembly
(# 8b on p.11)
Impeller screw -
To loosen, turn
screw clockwise
(#4 on p.11)
Figure 5
Owner’s Manual
Clean bore for seal, then press seal
stationary into bore. Cover seal face with
cardboard or other suitable material to
avoid touching polished seal face. Verify
seal is fully seated in the bottom of the
bore.
2. Reinstall motor if removed, lubricate
clean motor shaft with a small amount
of dish soap. Slide the new rotating seal
assembly on to the motor shaft until it
is even with the shaft sholder. Polished
carbon face must mate with polished
stationary face. Make certain seal is
properly seated in housing.
3. Screw impeller on to motor shaft.
Install left handed retaining screw
and washer.
4. Install fl oating wear ring on impeller.
Be careful to install with fl ange
pointing out (see Figure 9).
5. Replace diffuser o-ring (reference
part #5 on page 11) if it is damaged.
Clean o-ring groove before installing
a new o-ring.
6. Install diffuser with 3 screws, coat
o-ring with a small amount of dish
soap to make assembly into pump
body easier.
Figure 9
Wear Ring
Note: fl ange
on fl oating
wear ring is
pointing out
7
Maintenance (Cont.) 7. Replace main seal plate o-ring with
a new one. Clean the surface before
installing.
8. Slide rotating assembly back into
pump housing.
9. Tighten six knobs in a staggered pattern
so all screws are tightened evenly.
10. Pump is now ready to return to service.
Voltage can shock,
burn, or cause death.
Disconnect power before working on
pump or motor. Disconnect power at its
source, lock out the power, and place a
tag on the dedicated GFCI circuit breaker
indicating the power is to remain off.
Troubleshooting
Guide
Read and understand safety and
operating instructions in this manual
before doing any work on pump! Only
qualified personnel should electrically
test pump motor!
WATER LEAKING AROUND MOTOR:
A water leak in the area of the motor to
pump connection indicates a mechanical
seal failure and a shock hazard. Take
pump out of service and replace seal
immediately to avoid damage to other
components and to reduce risk of electric
shock. Refer to pump maintenance
section.
FAILURE TO PUMP: REDUCED
CAPACITY OR DISCHARGE PRESSURE
SUCTION LEAKS/LOST PRIME:
1. Pump must be primed; make sure
that pump body and basket body
are full of water. See priming
instructions.
2. Make sure there are no leaks in
suction piping.
3. Make sure suction inlet is well below
the water level to prevent pump
from sucking air.
4. Lower pump closer (vertically) to water
source or install check valve in suction
line.
Some safety vacuum
release system
(SVRS) devices are not compatible with
installation of check valves. If the pool
has an SVRS device, be sure to confi rm
that it will continue to safely operate
when any check valves are installed.
CLOGGED PIPE/TRAP/IMPELLER, WORN
IMPELLER:
5. Make sure suction trap is not clogged;
if it is, clean trap and strainer. See
Maintenance section.
6. Make sure impeller is not clogged
(follow steps 1 through 7 under
“DISASSEMBLY”, Page 6; check
impeller for clogging; follow steps 7
through 10 under “REASSEMBLY”,
Pages 6 - 7, for reassembly).
7. Impeller and diffuser may be worn.
If so, order replacement parts from
“Repair Parts List”, on pages 10 and 11.
8. Pump may be trying to push too
high a column of water. If so, a
“higher head” pump is needed.
Call 1-877-278-2797.
ELECTRICAL:
9. Pump may be running too slowly;
check voltage at motor terminals and
at meter while pump is running. If
low, see wiring instructions or consult
power company. Check for loose
connections.
10. Pump may be too hot.
A. Check line voltage; if less than
90% or more than 110% of
rated voltage consult a licensed
electrician.
B. Increase ventilation.
C. Reduce ambient temperature.
D. Tighten any loose connections.
MECHANICAL TROUBLES AND NOISE
1. If suction and discharge piping are
not adequately supported, pump
assembly will be strained. See
“Installation”, Page 3 - 4.
2. Do not mount pump on a wooden
platform! Securely mount on concrete
platform for quietest performance.
Use anchor holes provided in pump
base.
Stationary
o-ring
Polished seal
face, keep
clean during
assembly
Figure 8
.0%&-46/74*5&.9999
GBY
8
Owner’s Manual
Swimming Pool
Pump Flow Rates
!
"
!
!
"
Notes
9
.0%&-46/74*5&.9999
GBY
For replacement parts or technical assistance,
call 1-877-278-2797
Please provide following information:
- Model number
- Serial number
- Part description and number as shown in parts list
10
1
19
15
14
9
6
17
7
16
10
5
3
2
18
20
21
12
8a
13
11
4
Owner’s Manual
8b
22
Ref.
No. Description Part Number Qty.
Replacement Parts List
1 Machine Screw 3/8-16 x 1.00 UNC 2A 4383 4
2 Base Screw 4951 2
3 Machine Screw 10-32 x 1/2 UNC 2A 08831 3
4 Machine Screw 1/4-20 x 1 UNC 2A Left Handed 14052 1
5 Diffuser O-Ring 19014-001 1
6 Strainer Basket O-Ring 19084-001 1
7 Housing O-Ring 19087-002 1
8a Seal Stationary 21212-001 1
8b Bellows Assembly 21212-002 1
9 Drain Plug 14421 2
10 Filter Basket 28570-001 1
11 Pump Housing 28571-002
1
12 Seal Plate 28572-001
1
13 Pool Pump Base 28573-001 1
14 Locking Ring 29595-001 1
15 Clear Basket Cover 29596-001 1
16a 3/4 HP Impeller (58704-XXXX, 59919-XXXX, 59923-XXXX) 29860-001 1
16b 1 HP Impeller (58703-XXXX, 59920-XXXX) 29859-001 1
16c 1-1/2 HP Impeller (58702-XXXX, 59921-XXXX) 29861-001 1
16d 2 HP Impeller (58701-XXXX, 59922-XXXX) 29862-001 1
16e 3 HP Impeller (58700-XXXX) 29858-001 1
17a Diffuser 5 Vane (58704-XXXX, 59919-XXXX, 59923-XXXX) 29864-001 1
17b Diffuser 7 Vane (58703-XXXX, 58702-XXXX, 58701-XXXX,
59920-XXXX, 59921-XXXX, & 59922-XXXX)
29863-001 1
17c Diffuser 3 HP (58700-XXXX) 29863-002 1
18a 3/4 HP Motor (58704-XXXX) 32166-001 1
18b 1 HP Motor (58703-XXXX) 32165-001 1
18c 1-1/2 HP Motor (58702-XXXX) 32164-001 1
18d 2 HP Motor (58701-XXXX) 32163-001 1
18e 32162-001 1
18F 32198-001 (59923-XXXX) 1
18G 32197-001 (59922-XXXX) 1
18H 32196-001 (59921-XXXX) 1
18I 32195-001 (59920-XXXX) 1
18J
3 HP Motor (58700-XXXX)
1 HP Variable Speed Motor
2 HP 2 Speed Motor
1.5 HP 2 Speed Motor
1 HP 2 Speed Motor
3/4HP 2 Speed Motor 32194-001 (59919-XXXX)
19 Floating Wear Ring 46066-001 1
20 Knob 67121-001 6
21 Rib Neck Bolts 67122-001 6
22 Slinger (Included with Motor, parts 18a-j) 1
REPLACEMENT PART KITS
Seal Kit 69013-001 (Parts 6 & 7)
Motor Kit
3/4 HP (58704-XXXX) 69014-001 (Parts 7, 8 & 18a)
1 HP (58703-XXXX) 69015-001 (Parts 7, 8 & 18b)
1-1/2 HP (58702-XXXX) 69016-001 (Parts 7, 8 & 18c)
2 HP (58701-XXXX) 69017-001 (Parts 7, 8 & 18d)
3 HP (58700-XXXX)
3/4 HP 2 Speed (59919-XXXX)
1 HP 2 Speed (59920-XXXX)
1.5 HP 2 Speed (59921-XXXX)
2 HP 2 Speed (59922-XXXX)
1 HP Variable Speed (59923-XXXX)
)17BSJBCMF4QFFE9999
)17BSJBCMF4QFFE9999
69018-001 (Parts 7, 8 & 18e)
66314-001 (Parts 7, 8 & 18J)
66315-001 (Parts 7, 8 & 18I)
66316-001 (Parts 7, 8 & 18H)
66317-001 (Parts 7, 8 & 18G)
66318-001 (Parts 7, 8 & 18F)
1BSUT,
1BSUT-
Impeller Kit
3/4 HP (58704-XXXX, 59919-XXXX, 59923-XXXX) 69019-001 (Parts 4, 7, 16a & 19)
1 HP (58703-XXXX, 59920-XXXX) 69020-001 (Parts 4, 7, 16b & 19)
1-1/2 HP (58702-XXXX, 59921-XXXX9999)69021-001 (Parts 4, 7, 16c & 19)
2 HP (58701-XXXX, 59922-XXXX999999)69022-001 (Parts 4, 7, 16d & 19)
3 HP (58700-XXXX) 69023-001 (Parts 4, 7, 16e & 19)
Diffuser Kit
3/4 HP (58704-XXXX, 59919-XXXX, 59923-XXXX) 69025-001 (Parts 5, 7 & 17a)
1, 1-1/2, 2 HP (58703-XXXX, 58702-XXXX, 58701-XXXX,
59920-XXXX, 59921-XXXX, & 59922-XXXX) 69024-001 (Parts 5, 7 & 17b)
3 HP (58700-XXXX) 69026-001 (Parts 5, 7 & 17c)
Wet End Kits
69133-001 (Parts 18a,16a,17a,1,3,4,5,7,8a,8b,12,19,22)
69132-001 (Parts 18b,16b,17b,1,3,4,5,7,8a,8b,12,19,22)
69131-001 (Parts 18c,16c,17b,1,3,4,5,7,8a,8b,12,19,22)
69130-001 (Parts 18d,16d,17b,1,3,4,5,7,8a,8b,12,19,22)
69129-001 (Parts 18e,16e,17c,1,3,4,5,7,8a,8b,12,19,22)
66332-001 (Parts 18J, 16a, 17a, 1, 3, 4, 5, 7,8a, 8b, 12, 19 & 22)
66331-001 (Parts 18I, 16b, 17b, 1, 3, 4, 5, 7,8a, 8b, 12, 19 & 22)
66330-001 (Parts 18H, 16c, 17b, 1, 3, 4, 5, 7,8a, 8b, 12, 19 & 22)
66329-001 (Parts 18G, 16d, 17b, 1, 3, 4, 5, 7,8a, 8b, 12, 19 & 22)
3/4 HP (58704-XXXX)
1 HP (58703-XXXX)
1-1/2 HP (58702-XXXX)
2 HP (58701-XXXX)
3 HP (58700-XXXX)
3/4HP 2 Speed (59919-XXXX)
1 HP 2 Speed (59920-XXXX)
1.5 HP 2 Speed (59921-XXXX)
2 HP 2 Speed (59922-XXXX)
1 HP Variable Speed (59923-XXXX)
)17BSJBCMF4QFFE9999
)17BSJBCMF4QFFE9999
66328-001 (Parts 18F, 16a, 17a, 1, 3, 4, 5, 7,8a, 8b, 12, 19 & 22)
Seal Plate Kit 69027-001 (Parts 7, 8 & 12)
11
.0%&-46/74*5&.9999
GBY
6-001 (Parts LDCBC)
6-001 (Parts -ECBC)
18,)17BSJBCMF4QFFE.PUPS
)17BSJBCMF4QFFE.PUPS
18-
12
Limited Warranty
For UISFF () yearT from the date of purchase, the manufacturer will repair or replace, at its option, for the original owner
any parts of its pumps (“Product”) which are found upon examination by the manufacturer to be defective in materials or
workmanship.
Please call the manufacture at 1-877-278-2797 for instructions. Be prepared to provide a receipt, the model number and
serial number when exercising this limited warranty.
Purchaser must pay all labor and transportation charges on Products or parts submitted for repair or replacement.
All non-warranty service charges are the responsibility of the original owner. Failure to pay for non-warranty service charges
will void this Limited Warranty.
This Limited Warranty does not cover Products that have been damaged as a result of accident, freezing, abuse, misuse,
neglect, improper installation, improper mainteenance or failure to operate in accordance with the manufacturer’s
written instructions. All maintenance and service must be performed by service agents approved by the manufacturer. Any
unauthorized alteration or repairs will void this Limited Warranty.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE (1) YEAR FROM THE DATE OF PURCHASE. THIS IS
THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR
EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations
of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you
specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall the
manufacturer or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited
to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment,
cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s
customers for such damages.
This Limited Warranty does not include freight charges for equipment or component parts, to and from the factory, services
such as maintenance or inspection, repair or damage due to negligence such as freezing conditions, incorrect installation,
nor acts of God. The liability of the manufacturer shall not exceed the repair or replacement of defective parts under this
Limited Warranty. This Limited Warranty also does not include unnecessary service calls due to erroneous operational
reports, external valve positions, or electrical service. If a non-warranty service call is made, and the homeowner is unwilling
to pay for the service call, this Limited Warranty will be voided. This Limited Warranty is voided if the product is repaired
or altered by any persons or agencies other than those authorized by the manufacturer. This Limited warranty applies only
within the continental USA. For warranty outside the continental USA, contact the manufacturer.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST
present a copy of the purchase receipt at the time of service. Please call the manufacturer at 1-877-278-2797 for service or
return authorization and instructions.
DO NOT MAIL THIS FORM TO THE MANUFACTURER. Use this form only to maintain your records.
MODEL NO. _____________________ SERIAL NO. _____________________ INSTALLATION DATE __________________________
Owner’s Manual .0%&-46/74*5&.9999
GBY
For Non-SVRS Models
Programmable Pool Pump Motor/Control
This Product Does NOT Provide
A Safety Vacuum Release System (SVRS).
INSTALLATION AND
MAINTENANCE MANUAL
Save this instruction manual for future reference.
M017898010000 REV: August 31, 2012
Always disconnect electrical power
at the fuse box or circuit breaker before handling
electrical connections. Double check to be sure
Power is OFF, and that it cannot be turned on while
you are working on the equipment.
A properly functioning motor may be too hot to touch
and can cause injury.
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Nidec SUNVS4 Owner's manual
- Category
- Above ground pool accessories
- Type
- Owner's manual
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