Makita XT601 User guide

INSTRUCTION MANUAL

MANUEL D'INSTRUCTION

MANUAL DE INSTRUCCIONES

WARNING:

For your personal safety, READ and UNDERSTAND before using.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

AVERTISSEMENT:

Pour votre propre sécurité, prière de lire attentivement avant l’utilisation.

GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.

ADVERTENCIA:

Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la her-

ramienta.

Cordless Angle Grinder

Meuleuse angulaire sans fil

Amoladora de disco a batería

BGA452

007214

2

ENGLISH

SPECIFICATIONS

• Due to our continuing programme of research and development, the specifications herein are subject to change

without notice.

• Note: Specifications may differ from country to country.

GENERAL SAFETY RULES

USA003-2

(FOR ALL BATTERY OPERATED TOOLS)

WARNING:

Read and understand all instructions.

Failure to follow all instructions listed below,

may result in electric shock, fire and/or seri-

ous personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

2. Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away

while operating a power tool. Distractions can

cause you to lose control.

Electrical Safety

4. A battery operated tool with integral batteries or

a separate battery pack must be recharged only

with the specified charger for the battery. A

charger that may be suitable for one type of battery

may create a risk of fire when used with another bat-

tery.

5. Use battery operated tool only with specifically

designated battery pack. Use of any other batter-

ies may create a risk of fire.

Personal Safety

6. Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use tool while tired or under the influence of

drugs, alcohol, or medication. A moment of inat-

tention while operating power tools may result in

serious personal injury.

7. Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep your hair, cloth-

ing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair can be caught in mov-

ing parts.

8. Avoid accidental starting. Be sure switch is in

the locked or off position before inserting bat-

tery pack. Carrying tools with your finger on the

switch or inserting the battery pack into a tool with

the switch on invites accidents.

9. Remove adjusting keys or wrenches before turn-

ing the tool on. A wrench or a key that is left

attached to a rotating part of the tool may result in

personal injury.

10. Do not overreach. Keep proper footing and bal-

ance at all times. Proper footing and balance

enables better control of the tool in unexpected situ-

ations.

11. Use safety equipment. Always wear eye protec-

tion. Dust mask, non-skid safety shoes, hard hat, or

hearing protection must be used for appropriate con-

ditions.

Tool Use and Care

12. Use clamps or other practical way to secure and

support the workpiece to a stable platform. Hold-

ing the work by hand or against your body is unsta-

ble and may lead to loss of control.

13. Do not force tool. Use the correct tool for your

application. The correct tool will do the job better

and safer at the rate for which it is designed.

Model BGA452

Wheel diameter 115mm (4-1/2”)

Spindle thread 5/8”

No load speed (RPM) 10,000/min

Overall length 317 mm (12-1/2”)

Net weight 1.9 kg (4.2 lbs)

Rated voltage D.C. 18V

Standard battery cartridge BL1830

3

14. Do not use tool if switch does not turn it on or

off. Any tool that cannot be controlled with the

switch is dangerous and must be repaired.

15. Disconnect battery pack from tool or place the

switch in the locked or off position before mak-

ing any adjustments, changing accessories, or

storing the tool. Such preventive safety measures

reduce the risk of starting the tool accidentally.

16. Store idle tools out of reach of children and

other untrained persons. Tools are dangerous in

the hands of untrained users.

17. When battery pack is not in use, keep it away

from other metal objects like: paper clips, coins,

keys, nails, screws, or other small metal objects

that can make a connection from one terminal to

another. Shorting the battery terminals together

may cause sparks, burns, or a fire.

18. Maintain tools with care. Keep cutting tools

sharp and clean. Properly maintained tools with

sharp cutting edges are less likely to bind and are

easier to control.

19. Check for misalignment or binding of moving

parts, breakage of parts, and any other condition

that may affect the tool’s operation. If damaged,

have the tool serviced before using. Many acci-

dents are caused by poorly maintained tools.

20. Use only accessories that are recommended by

the manufacturer for your model. Accessories

that may be suitable for one tool may create a risk of

injury when used on another tool.

SERVICE

21. Tool service must be performed only by quali-

fied repair personnel. Service or maintenance per-

formed by unqualified personnel could result in a

risk of injury.

22. When servicing a tool, use only identical

replacement parts. Follow instructions in the

Maintenance section of this manual. Use of unau-

thorized parts or failure to follow Maintenance

instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

USB063-1

DO NOT let comfort or familiarity with

product (gained from repeated use)

replace strict adherence to grinder safety

rules. If you use this tool unsafely or

incorrectly, you can suffer serious per-

sonal injury.

1. Always use proper guard with grinding wheel. A

guard protects operator from broken wheel frag-

ments.

2. Accessories must be rated for at least the speed

recommended on the tool warning label. Wheels

and other accessories running over rated speed can

fly apart and cause injury.

3. Hold tool by insulated gripping surfaces when

performing an operation where the cutting tool

may contact hidden wiring. Contact with a “live”

wire will make exposed metal parts of the tool “live”

and shock the operator.

4. When using depressed center grinding wheels,

be sure to use only fiberglass-reinforced wheels.

5. Always use safety glasses or goggles. Ordinary

eye or sun glasses are NOT safety glasses.

6. Check the wheel carefully for cracks or damage

before operation. Replace cracked or damaged

wheel immediately. Run the tool (with guard) at

no load for about a minute, holding tool away

from others. If wheel is flawed, it will likely sepa-

rate during this test.

7. Use only flanges specified for this tool.

8. Be careful not to damage the spindle, the flange

(especially the installing surface) or the lock nut.

Damage to these parts could result in wheel

breakage.

9. NEVER use tool with wood cutting blades or

other sawblades. Such blades when used on a

grinder frequently kick and cause loss of control

leading to personal injury.

10. Hold the tool firmly.

11. Keep hands away from rotating parts.

12. Make sure the wheel is not contacting the work-

piece before the switch is turned on.

13. Before using the tool on an actual workpiece, let

it run for a while. Watch for vibration or wobbling

that could indicate poor installation or a poorly

balanced wheel.

14. Use the specified surface of the wheel to per-

form the grinding.

15. Watch out for flying sparks. Hold the tool so that

sparks fly away from you and other persons or

flammable materials.

16. Do not leave the tool running. Operate the tool

only when hand-held.

17. Do not touch the workpiece immediately after

operation; it may be extremely hot and could

burn your skin.

18. ALWAYS wear proper apparel including long

sleeve shirts, leather gloves and shop aprons to

protect skin from contact with hot grindings.

19. Use of this tool to grind or sand some products,

paints and wood could expose user to dust con-

taining hazardous substances. Use appropriate

respiratory protection.

4

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety

rules stated in this instruction manual

may cause serious personal injury.

SYMBOLS

USD301-1

The followings show the symbols used for tool.

V............................volts

.......................direct current

.......................no load speed

.../min....................revolutions or reciprocation per

minute

ENC007-2

IMPORTANT SAFETY INSTRUC-

TIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery

charger, (2) battery, and (3) product using bat-

tery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may

result in a risk of overheating, possible burns

and even an explosion.

4. If electrolyte gets into your eyes, rinse them out

with clear water and seek medical attention

right away. It may result in loss of your eye-

sight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con-

ductive material.

(2) Avoid storing battery cartridge in a con-

tainer with other metal objects such as

nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain.

A battery short can cause a large current

flow, overheating, possible burns and

even a breakdown.

6. Do not store the tool and battery cartridge in

locations where the temperature may reach or

exceed 50°C (122°F).

7. Do not incinerate the battery cartridge even if it

is severely damaged or is completely worn out.

The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged.

Always stop tool operation and charge the bat-

tery cartridge when you notice less tool power.

2. Never recharge a fully charged battery car-

tridge.

Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temper-

ature at 10°C - 40°C (50°F - 104°F). Let a hot bat-

tery cartridge cool down before charging it.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or

checking function on the tool.

Installing or removing battery cartridge

• Always switch off the tool before insertion or

removal of the battery cartridge.

• To remove the battery cartridge, withdraw it from

the tool while sliding the button on the front of the

cartridge.

• To insert the battery cartridge, align the tongue on

the battery cartridge with the groove in the housing

and slip it into place. Always insert it all the way

until it locks in place with a little click. If you can see

the red part on the upper side of the button, it is not

locked completely. Insert it fully until the red part

cannot be seen. If not, it may accidentally fall out of

the tool, causing injury to you or someone around

you.

• Do not use force when inserting the battery car-

tridge. If the cartridge does not slide in easily, it is

not being inserted correctly.

1. Button

2. Red part

3. Battery car-

tridge

1

2

3

007215

5

Shaft lock

CAUTION:

• Never actuate the shaft lock when the spindle is

moving. The tool may be damaged.

Press the shaft lock to prevent spindle rotation when

installing or removing accessories.

Switch action

CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the slide switch actuates

properly and returns to the “OFF” position when the

rear of the slide switch is depressed.

• Switch can be locked in “ON” position for ease of

operator comfort during extended use. Apply cau-

tion when locking tool in “ON” position and maintain

firm grasp on tool.

To start the tool, slide the slide switch toward the “I (ON)”

position. For continuous operation, press the front of the

slide switch to lock it.

To stop the tool, press the rear of the slide switch, then

slide it toward the “O (OFF)” position.

Indication lamp with multi function

Indication lamps are located in two positions.

When the battery cartridge is inserted on the tool with the

slide switch positioned in the “O (OFF)” position, the indi-

cation lamp flickers quickly for approximately one sec-

ond. If it does not flicker so, the battery cartridge or

indication lamp has broken.

- Overload protection

- When the tool is overloaded, the indication

lamp lights up. When the load on the tool is

reduced, the lamp goes out.

- If the tool continues to be overloaded and the

indication lamp continues to light up for approx-

imately two seconds, the tool stops. This pre-

vents the motor and its related parts from being

damaged.

- In this case, to start the tool again, move the

slide switch to the “O (OFF)” position once and

then to the “I (ON)” position.

- Battery cartridge replacing signal

- When the remaining battery capacity gets

small, the indicator lamp lights up during opera-

tion earlier than enough capacity battery use.

- Accidental re-start preventive function

- Even if the battery cartridge is inserted on the

tool with the slide switch in the “I (ON)” position,

the tool does not start. At this time, the lamp

flickers slowly and this shows that the acciden-

tal re-start preventive function is at work.

- To start the tool, first slide the slide switch

toward the “O (OFF)” position and then slide it

toward the “I (ON)” position.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any

work on the tool.

Installing side grip (handle)

CAUTION:

• Always be sure that the side grip is installed

securely before operation.

Screw the side grip securely on the position of the tool as

shown in the figure.

1. Shaft lock

1. Slide switch

1. Indication lamp

1

007216

1

007217

1

007224

007225

6

Installing or removing wheel guard

CAUTION:

• When using a depressed center grinding wheel/

Multi-disc, flex wheel, wire wheel brush, cut-off

wheel or diamond wheel, the wheel guard must be

fitted on the tool so that the closed side of the guard

always points toward the operator.

Mount the wheel guard with the protrusion on the wheel

guard band aligned with the notch on the bearing box.

Then rotate the wheel guard around 180 degrees. Be

sure to tighten the screw securely.

To remove wheel guard, follow the installation procedure

in reverse.

Installing or removing depressed center grind-

ing wheel/Multi-disc

WARNING:

• Always use supplied guard when depressed center

grinding wheel/Multi-disc is on tool. Wheel can

shatter during use and guard helps to reduce

chances of personal injury.

Mount the inner flange onto the spindle. Fit the wheel/

disc on the inner flange and screw the lock nut onto the

spindle.

To tighten the lock nut, press the shaft lock firmly so that

the spindle cannot revolve, then use the lock nut wrench

and securely tighten clockwise.

To remove the wheel, follow the installation procedure in

reverse.

Installing or removing diamond wheel

(optional accessory)

CAUTION:

• Always install the wheel guard before installing the

diamond wheel.

• When mounting the wheel ensure that the arrow

(indicating the direction of rotation) on the wheel is

pointing in the same direction as the arrow for rota-

tion provided on the tool.

Mount the inner flange onto the spindle so that the side

of the inner flange with the 7/8” diameter protrusion faces

the diamond wheel. Place the diamond wheel onto the

inner flange making sure the protrusion fits into the arbor

of the wheel. Use the lock nut to secure the wheel by

placing it on the spindle so that the flat side faces the

wheel and screw the lock nut onto the spindle. To tighten

the lock nut, press the shaft lock firmly so that the spindle

cannot revolve, then use the lock nut wrench and

securely tighten clockwise.

Installing or removing flex wheel

(optional accessory)

1. Wheel guard

2. Bearing box

3. Screw

1. Lock nut

2. Depressed cen-

ter grinding

wheel/Multi-disc

3. Inner flange

1

2

3

007218

1

2

3

007219

1. Lock nut wrench

2. Shaft lock

1. Lock nut

2. Diamond wheel

3. Inner flange

4. Spindle

1. Lock nut

2. Flex wheel

3. Plastic pad

4. Inner flange

1

2

007220

7/8"

1

2

3

4

007238

1

2

3

4

007241

7

WARNING:

• Always use supplied guard when flex wheel is on

tool. Wheel can shatter during use and guard helps

to reduce chances of personal injury.

Follow instructions for depressed center grinding wheel/

Multi-disc but also use plastic pad over wheel. See order

of assembly on accessories page in this manual.

Installing or removing abrasive disc

(optional accessory)

NOTE:

• Use sander accessories specified in this manual.

These must be purchased separately.

Mount the rubber pad onto the spindle. Fit the disc on the

rubber pad and screw the lock nut onto the spindle. To

tighten the lock nut, press the shaft lock firmly so that the

spindle cannot revolve, then use the lock nut wrench and

securely tighten clockwise.

To remove the disc, follow the installation procedure in

reverse.

OPERATION

WARNING:

• It should never be necessary to force the tool. The

weight of the tool applies adequate pressure. Forc-

ing and excessive pressure could cause dangerous

wheel breakage.

• ALWAYS replace wheel if tool is dropped while

grinding.

• NEVER bang or hit grinding disc or wheel onto

work.

• Avoid bouncing and snagging the wheel, especially

when working corners, sharp edges etc. This can

cause loss of control and kickback.

• NEVER use tool with wood cutting blades and other

sawblades. Such blades when used on a grinder

frequently kick and cause loss of control leading to

personal injury.

CAUTION:

• Make the depth of a single cut up to 5 mm. Adjust

pressure on the tool so that the tool does not slow

down during the operation.

• After operation, always switch off the tool and wait

until the wheel has come to a complete stop before

putting the tool down.

• If the tool is operated continuously until the battery

cartridge has discharged, allow the tool to rest for

15 minutes before proceeding with a fresh battery.

Grinding and sanding operation

ALWAYS hold the tool firmly with one hand on housing

and the other on the side handle. Turn the tool on and

then apply the wheel or disc to the workpiece.

In general, keep the edge of the wheel or disc at an angle

of about 15 degrees to the workpiece surface.

During the break-in period with a new wheel, do not work

the grinder in the B direction or it will cut into the work-

piece. Once the edge of the wheel has been rounded off

by use, the wheel may be worked in both A and B direc-

tion.

Operation with diamond wheel

(optional accessory )

CAUTION:

• Do not “jam” the wheel or apply excessive pres-

sure. Do not attempt to make an excessive depth of

cut. Overstressing the wheel increases the loading

and susceptibility to twisting or binding of the wheel

in the cut and the possibility of kickback, wheel

breakage and overheating of the motor may occur.

• Do not start the cutting operation in the workpiece.

Let the wheel reach full speed and carefully enter

into the cut moving the tool forward over the work-

piece surface. The wheel may bind, walk up or kick-

back if the power tool is started in the workpiece.

• A diamond wheel shall be operated perpendicular

to the material being cut.

1. Lock nut

2. Abrasive disc

3. Rubber pad

1

3

2

007240

A

B

007221

8

Operation with wire cup brush

(optional accessory)

CAUTION:

• Check operation of brush by running tool with no

load, insuring that no one is in front of or in line with

brush.

• Do not use brush that is damaged, or which is out

of balance. Use of damaged brush could increase

potential for injury from contact with broken brush

wires.

Remove the battery cartridge from the tool and place it

upside down allowing easy access to spindle. Remove

any accessories on spindle. Thread wire cup brush onto

spindle and tighten with supplied wrench. When using

brush, avoid applying too much pressure which causes

over bending of wires, leading to premature breakage.

Operation with wire wheel brush

(optional accessory)

CAUTION:

• Check operation of wire wheel brush by running

tool with no load, insuring that no one is in front of

or in line with the wire wheel brush.

• Do not use wire wheel brush that is damaged, or

which is out of balance. Use of damaged wire

wheel brush could increase potential for injury from

contact with broken wires.

• ALWAYS use guard with wire wheel brushes,

assuring diameter of wheel fits inside guard. Wheel

can shatter during use and guard helps to reduce

chances of personal injury.

Remove the battery cartridge from the tool and place it

upside down allowing easy access to spindle. Remove

any accessories on spindle. Thread wire wheel brush

onto spindle and tighten with the wrenches.

When using wire wheel brush, avoid applying too much

pressure which causes over bending of wires, leading to

premature breakage.

Operation with abrasive cut-off wheel

WARNING:

• When using an abrasive cut-off wheel, be sure to

use only the special wheel guard designed for use

with cut-off wheels.

• NEVER use cut-off wheel for side grinding.

• Do not “jam” the wheel or apply excessive pres-

sure. Do not attempt to make an excessive depth of

cut. Overstressing the wheel increases the loading

and susceptibility to twisting or binding of the wheel

in the cut and the possibility of kickback, wheel

breakage and overheating of the motor may occur.

• Do not start the cutting operation in the workpiece.

Let the wheel reach full speed and carefully enter

into the cut moving the tool forward over the work-

piece surface. The wheel may bind, walk up or kick-

back if the power tool is started in the workpiece.

• During cutting operations, never change the angle

of the wheel. Placing side pressure on the cut-off

wheel (as in grinding) will cause the wheel to crack

and break, causing serious personal injury.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to

perform inspection or maintenance.

1. Wire cup brush

1. Wire wheel

brush

1

007242

1

007243

1. Lock nut

2. Abrasive cut-off

wheel

3. Inner flange

4. Wheel guard for

cut-off wheel

1. Exhaust vent

2. Inhalation vent

1

2

3

4

007244

1

2

007222

9

The tool and its air vents have to be kept clean. Regu-

larly clean the tool’s air vents or whenever the vents start

to become obstructed.

Replacing carbon brushes

Remove and check the carbon brushes regularly.

Replace when they wear down to the limit mark. Keep

the carbon brushes clean and free to slip in the holders.

Both carbon brushes should be replaced at the same

time. Use only identical carbon brushes.

Insert the top end of slotted bit screwdriver into the notch

in the tool and remove the holder cap cover by lifting it

up.

Use a screwdriver to remove the brush holder caps. Take

out the worn carbon brushes, insert the new ones and

secure the brush holder caps.

Reinstall the holder cap cover on the tool.

To maintain product SAFETY and RELIABILITY, repairs,

any other maintenance or adjustment should be per-

formed by Makita Authorized or Factory Service Centers,

always using Makita replacement parts.

ACCESSORIES

CAUTION:

• These accessories or attachments are recom-

mended for use with your Makita tool specified in

this manual. The use of any other accessories or

attachments might present a risk of injury to per-

sons. Only use accessory or attachment for its

stated purpose.

• Your tool is supplied with a guard for use with a

depressed center grinding wheel, multi-disc, dia-

mond wheel, flex wheel and wire wheel brush. A

cut-off wheel can also be used with an optional

guard. If you decide to use your Makita grinder with

approved accessories which you purchase from

your Makita distributor or factory service center, be

sure to obtain and use all necessary fasteners and

guards as recommended in this manual. Your fail-

ure to do so could result in personal injury to you

and others.

If you need any assistance for more details regarding

these accessories, ask your local Makita Service Center.

• Various type of Makita genuine batteries and charg-

ers

1. Limit mark

1. Holder cap

cover

2. Screwdriver

1. Brush holder

cap

2. Screwdriver

1

001145

1

2

007226

1

2

007223

10

2

3

5

22

11

12 13

4

14

5

33

5

6

7

8

9

10

1

4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

-

Grip 36

Wheel gurad

Inner flange 45

4-1/2" Depressed center grinding wheel/4-1/2" Multi-disc/4-1/2"Diamond wheel

Lock nut 5/8-45

N/A

Rubber pad 100

Abrasive disc

Sanding lock nut 5/8-48

Wire wheel brush

Wire cup brush

Wheel guard (For cut-off wheel)

Cut-off wheel

Lock nut wrench 28

007245

11

EN0006-1

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested

before leaving the factory. It is warranted to be free of

defects from workmanship and materials for the period of

ONE YEAR from the date of original purchase. Should

any trouble develop during this one year period, return

the COMPLETE tool, freight prepaid, to one of Makita’s

Factory or Authorized Service Centers. If inspection

shows the trouble is caused by defective workmanship or

material, Makita will repair (or at our option, replace)

without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:

• repairs are required because of normal wear and

tear:

• the tool has been abused, misused or improperly

maintained:

• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY

INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM-

AGES FROM THE SALE OR USE OF THE PRODUCT.

THIS DISCLAIMER APPLIES BOTH DURING AND

AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED

WARRANTIES, INCLUDING IMPLIED WARRANTIES

OF “MERCHANTABILITY” AND “FITNESS FOR A SPE-

CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF

THIS WARRANTY.

This Warranty gives you specific legal rights, and you

may also have other rights which vary from state to state.

Some states do not allow the exclusion or limitation of

incidental or consequential damages, so the above limi-

tation or exclusion may not apply to you. Some states do

not allow limitation on how long an implied warranty lasts,

so the above limitation may not apply to you.

Page is loading ...

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm. Some examples

of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, such as those

dust masks that are specially designed to filter out microscopic particles.

< USA only >

ADVERTENCIA

Algunos tipos de polvo creados por el lijado, serrado, amolado, taladrado, y

otras actividades de la construccion contienen sustancias quimicas

reconocidas por el Estado de California como causantes de cancer, defectos

de nacimiento y otros peligros de reproduccion. Algunos ejemplos de estos

productos quimicos son:

• plomo de pinturas a base de plomo,

• silice cristalino de ladrillos y cemento y otros productos de albanileria, y

• arsenico y cromo de maderas tratadas quimicamente.

El riesgo al que se expone variara, dependiendo de la frecuencia con la que

realice este tipo de trabajo. Para reducir la exposicion a estos productos

quimicos: trabaje en un area bien ventilada, y pongase el equipo de seguridad

indicado, tal como esas mascaras contra el polvo que estan especialmente

disenadas para filtrar particulas microscopicas.

< USA solamente >

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi 446-8502 Japan

884662A947

1

INSTRUCTION MANUAL

MANUEL D'INSTRUCTION

MANUAL DE INSTRUCCIONES

IMPORTANT: Read Before Using.

IMPORTANT: Lire avant usage.

IMPORTANTE: Leer antes de usar.

Cordless Impact Driver

Tournevis à Chocs sans Fil

Atornillador de Impacto Inalámbrico

XDT03

XDT04

012011

2

ENGLISH (Original instructions)

SPECIFICATIONS

Model XDT03 XDT04

Machine screw 4 mm - 8 mm (5/32" - 5/16")

Standard bolt 5 mm - 14 mm (3/16" - 9/16")

Capacities

High tensile bolt 5 mm - 12 mm (3/16" - 1/2")

No load speed (RPM) 0 - 2,400 /min 0 - 2,300 /min

Impacts per minute 0 - 3,200

Overall length 138 mm (5-7/16")

Net weight 1.2 kg ( 2.6 lbs) 1.4 kg ( 3.1 lbs) 1.3 kg ( 2.8 lbs) 1.5 kg ( 3.3 lbs)

Rated voltage D.C.14.4 V D.C.18 V

Standard battery cartridge BL1415

BL1430 /

BL1440

BL1815 / BL1815N /

BL1820

BL1830 / BL1840 /

BL1850

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

GEA006-2

General Power Tool Safety

Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and

instructions for future reference.

The term "power tool" in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while

operating a power tool. Distractions can cause

you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power

tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of

a cord suitable for outdoor use reduces the risk of

electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit

interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal Safety

10. Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired or

under the influence of drugs, alcohol or

medication. A moment of inattention while

operating power tools may result in serious

personal injury.

11. Use personal protective equipment. Always

wear eye protection. Protective equipment such

as dust mask, non-skid safety shoes, hard hat, or

hearing protection used for appropriate conditions

will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to power source and/or battery pack, picking

up or carrying the tool. Carrying power tools with

your finger on the switch or energising power tools

that have the switch on invites accidents.

3

13. Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may

result in personal injury.

14. Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves

away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving

parts.

16.

If devices are provided for the connection of

dust extraction and collection facilities, ensure

these are connected and properly used.

Use of

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at the

rate for which it was designed.

18. Do not use the power tool if the switch does

not turn it on and off. Any power tool that cannot

be controlled with the switch is dangerous and

must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool

before making any adjustments, changing

accessories, or storing power tools. Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions to

operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts

and any other condition that may affect the

power tool’s operation. If damaged, have the

power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed. Use of the power

tool for operations different from those intended

could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by

the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire

when used with another battery pack.

25. Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips,

coins, keys, nails, screws or other small metal

objects, that can make a connection from one

terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If

contact accidentally occurs, flush with water.

If liquid contacts eyes, additionally seek

medical help. Liquid ejected from the battery may

cause irritation or burns.

Service

28. Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power

tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and

grease.

GEB054-1

CORDLESS IMPACT DRIVER

SAFETY WARNINGS

1. Hold power tool by insulated gripping

surfaces, when performing an operation

where the fastener may contact hidden wiring.

Fasteners contacting a "live" wire may make

exposed metal parts of the power tool "live" and

could give the operator an electric shock.

2. Always be sure you have a firm footing.

Be sure no one is below when using the tool in

high locations.

3. Hold the tool firmly.

4. Wear ear protectors.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product

(gained from repeated use) replace strict adherence

to safety rules for the subject product.

MISUSE or failure to follow the safety rules stated in

this instruction manual may cause serious personal

injury.

4

USD302-1

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ no load speed

･ revolutions or reciprocation per minute

･ number of blow

ENC007-8

IMPORTANT SAFETY

INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all

instructions and cautionary markings on (1)

battery charger, (2) battery, and (3) product

using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may

result in a risk of overheating, possible burns

and even an explosion.

4. I

f electrolyte gets into your eyes, rinse them out

with clear water and seek medical attention

right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as

nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain.

A battery short can cause a large current flow,

overheating, possible burns and even a

breakdown.

6. Do not store the tool and battery cartridge in

locations where the temperature may reach or

exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn

out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. Follow your local regulations relating to

disposal of battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before

completely discharged.

Always stop tool operation and charge the

battery cartridge when you notice less tool

power.

2. Never recharge a fully charged battery

cartridge.

Overcharging shortens the battery service life.

3. Charge the battery cartridge with room

temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F).

Let a hot battery cartridge cool down before

charging it.

4. Charge the battery cartridge once in every six

months if you do not use it for a long period of

time.

5

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or

checking function on the tool.

Installing or removing battery cartridge

1

2

3

012012

•

Always switch off the tool before installing or

removing of the battery cartridge.

•

To remove the battery cartridge, slide it from the tool

while sliding the button on the front of the cartridge.

• To install the battery cartridge, align the tongue on

the battery cartridge with the groove in the housing

and slip it into place. Always insert it all the way

until it locks in place with a little click. If you can see

the red indicator on the upper side of the button, it is

not locked completely. Install it fully until the red

indicator cannot be seen. If not, it may accidentally

fall out of the tool, causing injury to you or someone

around you.

Do not use force when installing the battery cartridge. If

the cartridge does not slide in easily, it is not being

inserted correctly.

Battery protection system

(Battery cartridge with a star mark)

1

011389

The battery cartridge with a star mark is equipped with

the protection system, which automatically cuts off the

output power for its long service life.

The tool stops during operation when the tool and/or

battery are placed under the following situation. This is

caused by the activation of protection system and does

not show the tool trouble.

• When the tool is overloaded:

At this time, release the switch trigger,

remove the battery cartridge and remove

causes of overload and then pull the switch

trigger again to restart.

• When battery cells get hot:

If any operation of the switch trigger, the

motor will remain stopped.

At this time, stop use of the tool and cool or

charge the battery cartridge after removing it

from the tool.

• When the remaining battery capacity gets low:

If any operation of the switch trigger, the

motor will remain stopped.

At this time, remove the battery cartridge from

the tool and charge it.

Switch action

1

012015

CAUTION:

• Before installing the battery cartridge into the tool,

always check to see that the switch trigger actuates

properly and returns to the "OFF" position when

released.

To start the tool, simply pull the switch trigger. Tool speed

is increased by increasing pressure on the switch trigger.

Release the switch trigger to stop.

Lighting up the front lamp

1

012016

CAUTION:

• Do not look in the light or see the source of light

directly.

Pull the switch trigger to light up the lamp. The lamp

keeps on lighting while the switch trigger is being pulled.

The light automatically goes out 10 - 15 seconds after the

switch trigger is released.

1. Lamp

1. Switch trigger

1. Star mark

1. Red indicator

2. Button

3. Battery cartridge

6

NOTE:

• Use a dry cloth to wipe the dirt off the lens of lamp.

Be careful not to scratch the lens of lamp, or it may

lower the illumination.

Reversing switch action

A

B

1

012017

This tool has a reversing switch to change the direction of

rotation. Depress the reversing switch lever from the A

side for clockwise rotation or from the B side for

counterclockwise rotation.

When the reversing switch lever is in the neutral position,

the switch trigger cannot be pulled.

CAUTION:

• Always check the direction of rotation before

operation.

• Use the reversing switch only after the tool comes

to a complete stop. Changing the direction of

rotation before the tool stops may damage the tool.

• When not operating the tool, always set the

reversing switch lever to the neutral position.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out

any work on the tool.

Installing or removing driver bit or socket bit

12 mm

(15/32”)

9 mm

(3/8”)

001266

Use only the driver bit or socket bit shown in the figure.

Do not use any other driver bit or socket bit.

1

2

012009

To install the bit, insert the bit into the sleeve as far as it

will go.

1

2

012063

To remove the bit, pull the sleeve and pull the bit out.

NOTE:

• If the bit is not inserted deep enough into the sleeve,

the sleeve will not return to its original position and

the bit will not be secured. In this case, try

re-inserting the bit according to the instructions

above.

• When it is difficult to insert the bit, pull the sleeve

and insert it into the sleeve as for as it will go.

• After inserting the bit, make sure that it is firmly

secured. If it comes out, do not use it.

Hook

1

2

012014

The hook is convenient for temporarily hanging the tool.

This can be installed on either side of the tool.

To install the hook, insert it into a groove in the tool

housing on either side and then secure it with a screw. To

remove, loosen the screw and then take it out.

1. Hook

2. Screw

1. Bit

2. Sleeve

1. Bit

2. Sleeve

1. Reversing

switch lever

7

OPERATION

012050

The proper fastening torque may differ depending upon

the kind or size of the screw/bolt, the material of the

workpiece to be fastened, etc. The relation between

fastening torque and fastening time is shown in the

figures.

120

100

80

60

40

20

0 1.0 2.0 3.0

M14

M12

M10

M8

(M14)

(M12)

(M10)

(M8)

Standard bolt

N m

Fastening torque

Fastening time (S)

Proper fastening torque

(kgf cm)

(1,224)

(1,020)

(816)

(612)

(408)

(204)

006255

120

(1,224)

100

(1,020)

80

(816)

60

(612)

40

(408)

20

(204)

0 1.0 2.0 3.0

M12

M10

M8

(M12)

(M10)

(M8)

N m

Fastening torque

Fastening time (S)

Proper fastening torque

(kgf cm)

High tensile bolt

006257

Hold the tool firmly and place the point of the driver bit in

the screw head. Apply forward pressure to the tool to the

extent that the bit will not slip off the screw and turn the

tool on to start operation.

NOTE:

• Use the proper bit for the head of the screw/bolt

that you wish to use.

• When fastening screw M8 or smaller, carefully

adjust pressure on the switch trigger so that the

screw is not damaged.

• Hold the tool pointed straight at the screw.

• If you tighten the screw for a time longer than

shown in the figures, the screw or the point of the

driver bit may be overstressed, stripped, damaged,

etc. Before starting your job, always perform a test

operation to determine the proper fastening time for

your screw.

• If you use a spare battery to continue the operation,

rest the tool at least 15 min.

The fastening torque is affected by a wide variety of

factors including the following. After fastening, always

check the torque with a torque wrench.

1. When the battery cartridge is discharged almost

completely, voltage will drop and the fastening

torque will be reduced.

2. Driver bit or socket bit

Failure to use the correct size driver bit or socket

bit will cause a reduction in the fastening torque.

3. Bolt

• Even though the torque coefficient and the

class of bolt are the same, the proper fastening

torque will differ according to the diameter of

bolt.

• Even though the diameters of bolts are the

same, the proper fastening torque will differ

according to the torque coefficient, the class of

bolt and the bolt length.

4.

The manner of holding the tool or the material of

driving position to be fastened will affect the torque.

5. Operating the tool at low speed will cause a

reduction in the fastening torque.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to

perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may

result.

8

Replacing carbon brushes

1

006258

Replace when they wear down to the limit mark. Keep

the carbon brushes clean and free to slip in the holders.

Both carbon brushes should be replaced at the same

time. Use only identical carbon brushes.

1

2

012018

Use a screwdriver to remove two screws then remove

the rear cover.

1

2

3

012019

Raise the arm part of the spring and then place it in the

recessed part of the housing with a slotted bit

screwdriver of slender shaft or the like.

1

012020

Use pliers to remove the carbon brush cap of the carbon

brushes. Take out the worn carbon brushes, insert the

new ones and replace the carbon brush cap in reverse.

2

1

013950

Make sure to place the lead wire in opposite side of the

arm.

1

2

006304

Make sure that the carbon brush caps fit into the holes in

brush holders securely.

Reinstall the rear cover and tighten two screws securely.

After replacing brushes, insert the battery cartridge into

the tool and break in brushes by running tool with no load

for about 1 minute. Then check the tool while running and

electric brake operation when releasing the switch trigger.

If electric brake is not working well, ask your local Makita

service center for repair.

To maintain product SAFETY and RELIABILITY, repairs,

any other maintenance or adjustment should be

performed by Makita Authorized or Factory Service

Centers, always using Makita replacement parts.

1. Lead wire

2. Carbon brush

cap

1. Hole

2. Carbon brush

cap

1. Carbon brush

cap

1. Spring

2. Arm

3. Recessed part

1. Screws

2. Rear cover

1. Limit mark

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