Makita XT601 User guide

Category
Power tools
Type
User guide
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation.
GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la her-
ramienta.
Cordless Angle Grinder
Meuleuse angulaire sans fil
Amoladora de disco a batería
BGA452
007214
2
ENGLISH
SPECIFICATIONS
Due to our continuing programme of research and development, the specifications herein are subject to change
without notice.
Note: Specifications may differ from country to country.
GENERAL SAFETY RULES
USA003-2
(FOR ALL BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electric shock, fire and/or seri-
ous personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
4. A battery operated tool with integral batteries or
a separate battery pack must be recharged only
with the specified charger for the battery. A
charger that may be suitable for one type of battery
may create a risk of fire when used with another bat-
tery.
5. Use battery operated tool only with specifically
designated battery pack. Use of any other batter-
ies may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in
serious personal injury.
7. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, cloth-
ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in mov-
ing parts.
8. Avoid accidental starting. Be sure switch is in
the locked or off position before inserting bat-
tery pack. Carrying tools with your finger on the
switch or inserting the battery pack into a tool with
the switch on invites accidents.
9. Remove adjusting keys or wrenches before turn-
ing the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
10. Do not overreach. Keep proper footing and bal-
ance at all times. Proper footing and balance
enables better control of the tool in unexpected situ-
ations.
11. Use safety equipment. Always wear eye protec-
tion. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate con-
ditions.
Tool Use and Care
12. Use clamps or other practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is unsta-
ble and may lead to loss of control.
13. Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
Model BGA452
Wheel diameter 115mm (4-1/2”)
Spindle thread 5/8”
No load speed (RPM) 10,000/min
Overall length 317 mm (12-1/2”)
Net weight 1.9 kg (4.2 lbs)
Rated voltage D.C. 18V
Standard battery cartridge BL1830
3
14. Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
15. Disconnect battery pack from tool or place the
switch in the locked or off position before mak-
ing any adjustments, changing accessories, or
storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
16. Store idle tools out of reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
17. When battery pack is not in use, keep it away
from other metal objects like: paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal to
another. Shorting the battery terminals together
may cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools with
sharp cutting edges are less likely to bind and are
easier to control.
19. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool’s operation. If damaged,
have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
20. Use only accessories that are recommended by
the manufacturer for your model. Accessories
that may be suitable for one tool may create a risk of
injury when used on another tool.
SERVICE
21. Tool service must be performed only by quali-
fied repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a
risk of injury.
22. When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unau-
thorized parts or failure to follow Maintenance
instructions may create a risk of shock or injury.
SPECIFIC SAFETY RULES
USB063-1
DO NOT let comfort or familiarity with
product (gained from repeated use)
replace strict adherence to grinder safety
rules. If you use this tool unsafely or
incorrectly, you can suffer serious per-
sonal injury.
1. Always use proper guard with grinding wheel. A
guard protects operator from broken wheel frag-
ments.
2. Accessories must be rated for at least the speed
recommended on the tool warning label. Wheels
and other accessories running over rated speed can
fly apart and cause injury.
3. Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool
may contact hidden wiring. Contact with a “live”
wire will make exposed metal parts of the tool “live”
and shock the operator.
4. When using depressed center grinding wheels,
be sure to use only fiberglass-reinforced wheels.
5. Always use safety glasses or goggles. Ordinary
eye or sun glasses are NOT safety glasses.
6. Check the wheel carefully for cracks or damage
before operation. Replace cracked or damaged
wheel immediately. Run the tool (with guard) at
no load for about a minute, holding tool away
from others. If wheel is flawed, it will likely sepa-
rate during this test.
7. Use only flanges specified for this tool.
8. Be careful not to damage the spindle, the flange
(especially the installing surface) or the lock nut.
Damage to these parts could result in wheel
breakage.
9. NEVER use tool with wood cutting blades or
other sawblades. Such blades when used on a
grinder frequently kick and cause loss of control
leading to personal injury.
10. Hold the tool firmly.
11. Keep hands away from rotating parts.
12. Make sure the wheel is not contacting the work-
piece before the switch is turned on.
13. Before using the tool on an actual workpiece, let
it run for a while. Watch for vibration or wobbling
that could indicate poor installation or a poorly
balanced wheel.
14. Use the specified surface of the wheel to per-
form the grinding.
15. Watch out for flying sparks. Hold the tool so that
sparks fly away from you and other persons or
flammable materials.
16. Do not leave the tool running. Operate the tool
only when hand-held.
17. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
18. ALWAYS wear proper apparel including long
sleeve shirts, leather gloves and shop aprons to
protect skin from contact with hot grindings.
19. Use of this tool to grind or sand some products,
paints and wood could expose user to dust con-
taining hazardous substances. Use appropriate
respiratory protection.
4
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety
rules stated in this instruction manual
may cause serious personal injury.
SYMBOLS
USD301-1
The followings show the symbols used for tool.
V............................volts
.......................direct current
.......................no load speed
.../min....................revolutions or reciprocation per
minute
ENC007-2
IMPORTANT SAFETY INSTRUC-
TIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using bat-
tery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention
right away. It may result in loss of your eye-
sight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it
is severely damaged or is completely worn out.
The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the bat-
tery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car-
tridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temper-
ature at 10°C - 40°C (50°F - 104°F). Let a hot bat-
tery cartridge cool down before charging it.
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
Always switch off the tool before insertion or
removal of the battery cartridge.
To remove the battery cartridge, withdraw it from
the tool while sliding the button on the front of the
cartridge.
To insert the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing
and slip it into place. Always insert it all the way
until it locks in place with a little click. If you can see
the red part on the upper side of the button, it is not
locked completely. Insert it fully until the red part
cannot be seen. If not, it may accidentally fall out of
the tool, causing injury to you or someone around
you.
Do not use force when inserting the battery car-
tridge. If the cartridge does not slide in easily, it is
not being inserted correctly.
1. Button
2. Red part
3. Battery car-
tridge
1
2
3
007215
5
Shaft lock
CAUTION:
Never actuate the shaft lock when the spindle is
moving. The tool may be damaged.
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
Switch action
CAUTION:
Before inserting the battery cartridge into the tool,
always check to see that the slide switch actuates
properly and returns to the OFF position when the
rear of the slide switch is depressed.
Switch can be locked in ON position for ease of
operator comfort during extended use. Apply cau-
tion when locking tool in ON position and maintain
firm grasp on tool.
To start the tool, slide the slide switch toward the I (ON)
position. For continuous operation, press the front of the
slide switch to lock it.
To stop the tool, press the rear of the slide switch, then
slide it toward the O (OFF) position.
Indication lamp with multi function
Indication lamps are located in two positions.
When the battery cartridge is inserted on the tool with the
slide switch positioned in the O (OFF) position, the indi-
cation lamp flickers quickly for approximately one sec-
ond. If it does not flicker so, the battery cartridge or
indication lamp has broken.
- Overload protection
- When the tool is overloaded, the indication
lamp lights up. When the load on the tool is
reduced, the lamp goes out.
- If the tool continues to be overloaded and the
indication lamp continues to light up for approx-
imately two seconds, the tool stops. This pre-
vents the motor and its related parts from being
damaged.
- In this case, to start the tool again, move the
slide switch to the O (OFF) position once and
then to the I (ON) position.
- Battery cartridge replacing signal
- When the remaining battery capacity gets
small, the indicator lamp lights up during opera-
tion earlier than enough capacity battery use.
- Accidental re-start preventive function
- Even if the battery cartridge is inserted on the
tool with the slide switch in the I (ON) position,
the tool does not start. At this time, the lamp
flickers slowly and this shows that the acciden-
tal re-start preventive function is at work.
- To start the tool, first slide the slide switch
toward the O (OFF) position and then slide it
toward the I (ON) position.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out any
work on the tool.
Installing side grip (handle)
CAUTION:
Always be sure that the side grip is installed
securely before operation.
Screw the side grip securely on the position of the tool as
shown in the figure.
1. Shaft lock
1. Slide switch
1. Indication lamp
1
007216
1
007217
1
007224
007225
6
Installing or removing wheel guard
CAUTION:
When using a depressed center grinding wheel/
Multi-disc, flex wheel, wire wheel brush, cut-off
wheel or diamond wheel, the wheel guard must be
fitted on the tool so that the closed side of the guard
always points toward the operator.
Mount the wheel guard with the protrusion on the wheel
guard band aligned with the notch on the bearing box.
Then rotate the wheel guard around 180 degrees. Be
sure to tighten the screw securely.
To remove wheel guard, follow the installation procedure
in reverse.
Installing or removing depressed center grind-
ing wheel/Multi-disc
WARNING:
Always use supplied guard when depressed center
grinding wheel/Multi-disc is on tool. Wheel can
shatter during use and guard helps to reduce
chances of personal injury.
Mount the inner flange onto the spindle. Fit the wheel/
disc on the inner flange and screw the lock nut onto the
spindle.
To tighten the lock nut, press the shaft lock firmly so that
the spindle cannot revolve, then use the lock nut wrench
and securely tighten clockwise.
To remove the wheel, follow the installation procedure in
reverse.
Installing or removing diamond wheel
(optional accessory)
CAUTION:
Always install the wheel guard before installing the
diamond wheel.
When mounting the wheel ensure that the arrow
(indicating the direction of rotation) on the wheel is
pointing in the same direction as the arrow for rota-
tion provided on the tool.
Mount the inner flange onto the spindle so that the side
of the inner flange with the 7/8 diameter protrusion faces
the diamond wheel. Place the diamond wheel onto the
inner flange making sure the protrusion fits into the arbor
of the wheel. Use the lock nut to secure the wheel by
placing it on the spindle so that the flat side faces the
wheel and screw the lock nut onto the spindle. To tighten
the lock nut, press the shaft lock firmly so that the spindle
cannot revolve, then use the lock nut wrench and
securely tighten clockwise.
Installing or removing flex wheel
(optional accessory)
1. Wheel guard
2. Bearing box
3. Screw
1. Lock nut
2. Depressed cen-
ter grinding
wheel/Multi-disc
3. Inner flange
1
2
3
007218
1
2
3
007219
1. Lock nut wrench
2. Shaft lock
1. Lock nut
2. Diamond wheel
3. Inner flange
4. Spindle
1. Lock nut
2. Flex wheel
3. Plastic pad
4. Inner flange
1
2
007220
7/8"
1
2
3
4
007238
1
2
3
4
007241
7
WARNING:
Always use supplied guard when flex wheel is on
tool. Wheel can shatter during use and guard helps
to reduce chances of personal injury.
Follow instructions for depressed center grinding wheel/
Multi-disc but also use plastic pad over wheel. See order
of assembly on accessories page in this manual.
Installing or removing abrasive disc
(optional accessory)
NOTE:
Use sander accessories specified in this manual.
These must be purchased separately.
Mount the rubber pad onto the spindle. Fit the disc on the
rubber pad and screw the lock nut onto the spindle. To
tighten the lock nut, press the shaft lock firmly so that the
spindle cannot revolve, then use the lock nut wrench and
securely tighten clockwise.
To remove the disc, follow the installation procedure in
reverse.
OPERATION
WARNING:
It should never be necessary to force the tool. The
weight of the tool applies adequate pressure. Forc-
ing and excessive pressure could cause dangerous
wheel breakage.
ALWAYS replace wheel if tool is dropped while
grinding.
NEVER bang or hit grinding disc or wheel onto
work.
Avoid bouncing and snagging the wheel, especially
when working corners, sharp edges etc. This can
cause loss of control and kickback.
NEVER use tool with wood cutting blades and other
sawblades. Such blades when used on a grinder
frequently kick and cause loss of control leading to
personal injury.
CAUTION:
Make the depth of a single cut up to 5 mm. Adjust
pressure on the tool so that the tool does not slow
down during the operation.
After operation, always switch off the tool and wait
until the wheel has come to a complete stop before
putting the tool down.
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery.
Grinding and sanding operation
ALWAYS hold the tool firmly with one hand on housing
and the other on the side handle. Turn the tool on and
then apply the wheel or disc to the workpiece.
In general, keep the edge of the wheel or disc at an angle
of about 15 degrees to the workpiece surface.
During the break-in period with a new wheel, do not work
the grinder in the B direction or it will cut into the work-
piece. Once the edge of the wheel has been rounded off
by use, the wheel may be worked in both A and B direc-
tion.
Operation with diamond wheel
(optional accessory )
CAUTION:
Do not jam the wheel or apply excessive pres-
sure. Do not attempt to make an excessive depth of
cut. Overstressing the wheel increases the loading
and susceptibility to twisting or binding of the wheel
in the cut and the possibility of kickback, wheel
breakage and overheating of the motor may occur.
Do not start the cutting operation in the workpiece.
Let the wheel reach full speed and carefully enter
into the cut moving the tool forward over the work-
piece surface. The wheel may bind, walk up or kick-
back if the power tool is started in the workpiece.
A diamond wheel shall be operated perpendicular
to the material being cut.
1. Lock nut
2. Abrasive disc
3. Rubber pad
1
3
2
007240
A
B
007221
8
Operation with wire cup brush
(optional accessory)
CAUTION:
Check operation of brush by running tool with no
load, insuring that no one is in front of or in line with
brush.
Do not use brush that is damaged, or which is out
of balance. Use of damaged brush could increase
potential for injury from contact with broken brush
wires.
Remove the battery cartridge from the tool and place it
upside down allowing easy access to spindle. Remove
any accessories on spindle. Thread wire cup brush onto
spindle and tighten with supplied wrench. When using
brush, avoid applying too much pressure which causes
over bending of wires, leading to premature breakage.
Operation with wire wheel brush
(optional accessory)
CAUTION:
Check operation of wire wheel brush by running
tool with no load, insuring that no one is in front of
or in line with the wire wheel brush.
Do not use wire wheel brush that is damaged, or
which is out of balance. Use of damaged wire
wheel brush could increase potential for injury from
contact with broken wires.
ALWAYS use guard with wire wheel brushes,
assuring diameter of wheel fits inside guard. Wheel
can shatter during use and guard helps to reduce
chances of personal injury.
Remove the battery cartridge from the tool and place it
upside down allowing easy access to spindle. Remove
any accessories on spindle. Thread wire wheel brush
onto spindle and tighten with the wrenches.
When using wire wheel brush, avoid applying too much
pressure which causes over bending of wires, leading to
premature breakage.
Operation with abrasive cut-off wheel
WARNING:
When using an abrasive cut-off wheel, be sure to
use only the special wheel guard designed for use
with cut-off wheels.
NEVER use cut-off wheel for side grinding.
Do not jam the wheel or apply excessive pres-
sure. Do not attempt to make an excessive depth of
cut. Overstressing the wheel increases the loading
and susceptibility to twisting or binding of the wheel
in the cut and the possibility of kickback, wheel
breakage and overheating of the motor may occur.
Do not start the cutting operation in the workpiece.
Let the wheel reach full speed and carefully enter
into the cut moving the tool forward over the work-
piece surface. The wheel may bind, walk up or kick-
back if the power tool is started in the workpiece.
During cutting operations, never change the angle
of the wheel. Placing side pressure on the cut-off
wheel (as in grinding) will cause the wheel to crack
and break, causing serious personal injury.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
1. Wire cup brush
1. Wire wheel
brush
1
007242
1
007243
1. Lock nut
2. Abrasive cut-off
wheel
3. Inner flange
4. Wheel guard for
cut-off wheel
1. Exhaust vent
2. Inhalation vent
1
2
3
4
007244
1
2
007222
9
The tool and its air vents have to be kept clean. Regu-
larly clean the tools air vents or whenever the vents start
to become obstructed.
Replacing carbon brushes
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Insert the top end of slotted bit screwdriver into the notch
in the tool and remove the holder cap cover by lifting it
up.
Use a screwdriver to remove the brush holder caps. Take
out the worn carbon brushes, insert the new ones and
secure the brush holder caps.
Reinstall the holder cap cover on the tool.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be per-
formed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recom-
mended for use with your Makita tool specified in
this manual. The use of any other accessories or
attachments might present a risk of injury to per-
sons. Only use accessory or attachment for its
stated purpose.
Your tool is supplied with a guard for use with a
depressed center grinding wheel, multi-disc, dia-
mond wheel, flex wheel and wire wheel brush. A
cut-off wheel can also be used with an optional
guard. If you decide to use your Makita grinder with
approved accessories which you purchase from
your Makita distributor or factory service center, be
sure to obtain and use all necessary fasteners and
guards as recommended in this manual. Your fail-
ure to do so could result in personal injury to you
and others.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
Various type of Makita genuine batteries and charg-
ers
1. Limit mark
1. Holder cap
cover
2. Screwdriver
1. Brush holder
cap
2. Screwdriver
1
001145
1
2
007226
1
2
007223
10
2
3
5
22
11
12 13
4
14
5
33
5
6
7
8
9
10
1
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
-
Grip 36
Wheel gurad
Inner flange 45
4-1/2" Depressed center grinding wheel/4-1/2" Multi-disc/4-1/2"Diamond wheel
Lock nut 5/8-45
N/A
N/A
Rubber pad 100
Abrasive disc
Sanding lock nut 5/8-48
Wire wheel brush
Wire cup brush
Wheel guard (For cut-off wheel)
Cut-off wheel
Lock nut wrench 28
007245
11
EN0006-1
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of
ONE YEAR from the date of original purchase. Should
any trouble develop during this one year period, return
the COMPLETE tool, freight prepaid, to one of Makitas
Factory or Authorized Service Centers. If inspection
shows the trouble is caused by defective workmanship or
material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM-
AGES FROM THE SALE OR USE OF THE PRODUCT.
THIS DISCLAIMER APPLIES BOTH DURING AND
AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A SPE-
CIFIC PURPOSE, AFTER THE ONE YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limi-
tation or exclusion may not apply to you. Some states do
not allow limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
< USA only >
ADVERTENCIA
Algunos tipos de polvo creados por el lijado, serrado, amolado, taladrado, y
otras actividades de la construccion contienen sustancias quimicas
reconocidas por el Estado de California como causantes de cancer, defectos
de nacimiento y otros peligros de reproduccion. Algunos ejemplos de estos
productos quimicos son:
plomo de pinturas a base de plomo,
silice cristalino de ladrillos y cemento y otros productos de albanileria, y
arsenico y cromo de maderas tratadas quimicamente.
El riesgo al que se expone variara, dependiendo de la frecuencia con la que
realice este tipo de trabajo. Para reducir la exposicion a estos productos
quimicos: trabaje en un area bien ventilada, y pongase el equipo de seguridad
indicado, tal como esas mascaras contra el polvo que estan especialmente
disenadas para filtrar particulas microscopicas.
< USA solamente >
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884662A947
1
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
IMPORTANT: Read Before Using.
IMPORTANT: Lire avant usage.
IMPORTANTE: Leer antes de usar.
Cordless Impact Driver
Tournevis à Chocs sans Fil
Atornillador de Impacto Inalámbrico
XDT03
XDT04
012011
2
ENGLISH (Original instructions)
SPECIFICATIONS
Model XDT03 XDT04
Machine screw 4 mm - 8 mm (5/32" - 5/16")
Standard bolt 5 mm - 14 mm (3/16" - 9/16")
Capacities
High tensile bolt 5 mm - 12 mm (3/16" - 1/2")
No load speed (RPM) 0 - 2,400 /min 0 - 2,300 /min
Impacts per minute 0 - 3,200
Overall length 138 mm (5-7/16")
Net weight 1.2 kg ( 2.6 lbs) 1.4 kg ( 3.1 lbs) 1.3 kg ( 2.8 lbs) 1.5 kg ( 3.3 lbs)
Rated voltage D.C.14.4 V D.C.18 V
Standard battery cartridge BL1415
BL1430 /
BL1440
BL1815 / BL1815N /
BL1820
BL1830 / BL1840 /
BL1850
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal Safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
3
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16.
If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used.
Use of
dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may
cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB054-1
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
3. Hold the tool firmly.
4. Wear ear protectors.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.
4
USD302-1
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
number of blow
ENC007-8
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. I
f electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention
right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 C (122 F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. Follow your local regulations relating to
disposal of battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before
completely discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 C - 40 C (50 F - 104 F).
Let a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge once in every six
months if you do not use it for a long period of
time.
5
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1
2
3
012012
Always switch off the tool before installing or
removing of the battery cartridge.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing
and slip it into place. Always insert it all the way
until it locks in place with a little click. If you can see
the red indicator on the upper side of the button, it is
not locked completely. Install it fully until the red
indicator cannot be seen. If not, it may accidentally
fall out of the tool, causing injury to you or someone
around you.
Do not use force when installing the battery cartridge. If
the cartridge does not slide in easily, it is not being
inserted correctly.
Battery protection system
(Battery cartridge with a star mark)
1
011389
The battery cartridge with a star mark is equipped with
the protection system, which automatically cuts off the
output power for its long service life.
The tool stops during operation when the tool and/or
battery are placed under the following situation. This is
caused by the activation of protection system and does
not show the tool trouble.
When the tool is overloaded:
At this time, release the switch trigger,
remove the battery cartridge and remove
causes of overload and then pull the switch
trigger again to restart.
When battery cells get hot:
If any operation of the switch trigger, the
motor will remain stopped.
At this time, stop use of the tool and cool or
charge the battery cartridge after removing it
from the tool.
When the remaining battery capacity gets low:
If any operation of the switch trigger, the
motor will remain stopped.
At this time, remove the battery cartridge from
the tool and charge it.
Switch action
1
012015
CAUTION:
Before installing the battery cartridge into the tool,
always check to see that the switch trigger actuates
properly and returns to the "OFF" position when
released.
To start the tool, simply pull the switch trigger. Tool speed
is increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
Lighting up the front lamp
1
012016
CAUTION:
Do not look in the light or see the source of light
directly.
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The light automatically goes out 10 - 15 seconds after the
switch trigger is released.
1. Lamp
1. Switch trigger
1. Star mark
1. Red indicator
2. Button
3. Battery cartridge
6
NOTE:
Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may
lower the illumination.
Reversing switch action
A
B
1
012017
This tool has a reversing switch to change the direction of
rotation. Depress the reversing switch lever from the A
side for clockwise rotation or from the B side for
counterclockwise rotation.
When the reversing switch lever is in the neutral position,
the switch trigger cannot be pulled.
CAUTION:
Always check the direction of rotation before
operation.
Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
When not operating the tool, always set the
reversing switch lever to the neutral position.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Installing or removing driver bit or socket bit
12 mm
(15/32”)
9 mm
(3/8”)
001266
Use only the driver bit or socket bit shown in the figure.
Do not use any other driver bit or socket bit.
1
2
012009
To install the bit, insert the bit into the sleeve as far as it
will go.
1
2
012063
To remove the bit, pull the sleeve and pull the bit out.
NOTE:
If the bit is not inserted deep enough into the sleeve,
the sleeve will not return to its original position and
the bit will not be secured. In this case, try
re-inserting the bit according to the instructions
above.
When it is difficult to insert the bit, pull the sleeve
and insert it into the sleeve as for as it will go.
After inserting the bit, make sure that it is firmly
secured. If it comes out, do not use it.
Hook
1
2
012014
The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool.
To install the hook, insert it into a groove in the tool
housing on either side and then secure it with a screw. To
remove, loosen the screw and then take it out.
1. Hook
2. Screw
1. Bit
2. Sleeve
1. Bit
2. Sleeve
1. Reversing
switch lever
7
OPERATION
012050
The proper fastening torque may differ depending upon
the kind or size of the screw/bolt, the material of the
workpiece to be fastened, etc. The relation between
fastening torque and fastening time is shown in the
figures.
120
100
80
60
40
20
0 1.0 2.0 3.0
M14
M12
M10
M8
(M14)
(M12)
(M10)
(M8)
Standard bolt
N m
Fastening torque
Fastening time (S)
Proper fastening torque
(kgf cm)
(1,224)
(1,020)
(816)
(612)
(408)
(204)
006255
120
(1,224)
100
(1,020)
80
(816)
60
(612)
40
(408)
20
(204)
0 1.0 2.0 3.0
M12
M10
M8
(M12)
(M10)
(M8)
N m
Fastening torque
Fastening time (S)
Proper fastening torque
(kgf cm)
High tensile bolt
006257
Hold the tool firmly and place the point of the driver bit in
the screw head. Apply forward pressure to the tool to the
extent that the bit will not slip off the screw and turn the
tool on to start operation.
NOTE:
Use the proper bit for the head of the screw/bolt
that you wish to use.
When fastening screw M8 or smaller, carefully
adjust pressure on the switch trigger so that the
screw is not damaged.
Hold the tool pointed straight at the screw.
If you tighten the screw for a time longer than
shown in the figures, the screw or the point of the
driver bit may be overstressed, stripped, damaged,
etc. Before starting your job, always perform a test
operation to determine the proper fastening time for
your screw.
If you use a spare battery to continue the operation,
rest the tool at least 15 min.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket
bit will cause a reduction in the fastening torque.
3. Bolt
Even though the torque coefficient and the
class of bolt are the same, the proper fastening
torque will differ according to the diameter of
bolt.
Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class of
bolt and the bolt length.
4.
The manner of holding the tool or the material of
driving position to be fastened will affect the torque.
5. Operating the tool at low speed will cause a
reduction in the fastening torque.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result.
8
Replacing carbon brushes
1
006258
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
1
2
012018
Use a screwdriver to remove two screws then remove
the rear cover.
1
2
3
012019
Raise the arm part of the spring and then place it in the
recessed part of the housing with a slotted bit
screwdriver of slender shaft or the like.
1
012020
Use pliers to remove the carbon brush cap of the carbon
brushes. Take out the worn carbon brushes, insert the
new ones and replace the carbon brush cap in reverse.
2
1
013950
Make sure to place the lead wire in opposite side of the
arm.
1
2
006304
Make sure that the carbon brush caps fit into the holes in
brush holders securely.
Reinstall the rear cover and tighten two screws securely.
After replacing brushes, insert the battery cartridge into
the tool and break in brushes by running tool with no load
for about 1 minute. Then check the tool while running and
electric brake operation when releasing the switch trigger.
If electric brake is not working well, ask your local Makita
service center for repair.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
1. Lead wire
2. Carbon brush
cap
1. Hole
2. Carbon brush
cap
1. Carbon brush
cap
1. Spring
2. Arm
3. Recessed part
1. Screws
2. Rear cover
1. Limit mark
1 / 1

Makita XT601 User guide

Category
Power tools
Type
User guide

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