Pottinger SYNKRO 2200 Operating instructions

Category
Mini tillers
Type
Operating instructions
/PERATOR@S MANUAL
GB
 ).3425#4)/.3 &/2 02/$5#4 $%,)6%29    0AGE 
4RANSLATION OF THE ORIGINAL /PERATING -ANUAL
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
.R
Cultivator
99 965.GB.80I.1
SYNKRO 2200
SYNKRO 2600
SYNKRO 2600 S
SYNKRO 3000
SYNKRO 3000 S
SYNKRO 3800 S
ALLG./BA SEITE 2 / 0000-GB
Important information concerning Product
Liability.
According to the laws governing product liability, the manufacturer and dealer are obliged to hand the
operating manual to the customer at the time of sale, and to instruct them in the recommended operating,
safety, and maintenance regulations. Conrmation is necessary to prove that the machine and operating
manual have been handed over accordingly.
For this purpose,
- document A is to be signed and sent to Pöttinger,
- document B remains with the dealer supplying the machine,
- and the customer receives document C.
In accordance with the laws of product liability, every farmer is an entrepreneur.
According to the laws of product liability, property damage is damage caused by a machine and not to
it. An excess of Euro 500 is provided for such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property damages are excluded from
the liability.
Attention! Should the customer resell the machine at a later date, the operating manual must be given
to the new owner who must then be instructed in the recommended regulations referred to herein.
GB Dear Farmer
You have just made an excellent choice. Naturally we are very happy
and wish to congratulate you for having chosen Pöttinger. As your
agricultural partner, we offer you quality and efciency combined with
reliable servicing.
In order to assess the spare-parts demand for our agricultural machines
and to take these demands into consideration when developing new
machines, we would ask you to provide us with some details.
Furthermore, we will also be able to inform you of new developments.
Dokument D
GB-0600 Dokum D Synkro - 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
According to the product liability please check the above mentioned items.
Please check. X
Machine checked according to delivery note. Check that the delivery is complete.
All safety equipment and operating devices at hand.
Operation and maintenance of machine and/or implement according to operating instructions explained to the
customer.
Fitting to tractor carried out.
Transporting and operating position explained.
Information given re. optional extras.
Absolute need to read the operating manual indicated.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
document C stays with the customer.
- 4 -
0800_GB-INHALT_965
GB
CONTENTS
Observe
Safety
Points in
Supplement!
CE sign
The CE sign, which is affixed
by the manufacturer, indicates
outwardly that this machine
conforms to the engineering
guideline regulations and the other
relevant EU guidelines.
EU Declaration of Conformity
By signing the EU Declaration of Conformity, the
manufacturer declares that the machine being brought
into service complies with all relevant safety and health
requirements.
Meaning of warning signs
Danger-flying objects; keep safe distance from the machine
as long as the engine is running.
bsb 447 410
Table of contents
CONTENTS
CE sign ...................................................................... 4
Meaning of warning signs.......................................... 4
CONNECTING TO TRACTOR
Preparing the tractor .................................................. 5
Wheels ....................................................................... 5
Ballast weights .......................................................... 5
Lifting gear ................................................................. 5
Hydraulic control on the lifting gear........................... 5
Preparing the cultivator ............................................. 5
Using additional implements. .................................... 5
Connecting to tractor ................................................ 5
Driving on public roads: ............................................. 6
Parking, cleaning and winter storage of the
implement .................................................................. 6
Transport position ...................................................... 6
ADJUSTMENTS
Setting for operation .................................................. 7
Equipment variants and wearing parts ...................... 7
Overloading ............................................................... 7
Hollow discs .............................................................. 7
USE
Starting work ............................................................. 8
MAINTENANCE
Advice for general maintence .................................... 9
Safety points .............................................................. 9
Spare parts ................................................................ 9
Hydraulic unit ............................................................. 9
Cleaning of machine parts ......................................... 9
Winter storage ........................................................... 9
Greasing points ....................................................... 10
Description of transfers ........................................... 10
SHARE VARIANTS
Share variants .......................................................... 11
Overview of share variants ...................................... 13
TECHNICAL DATA
Defined use of the cultivator according to the
manufacturer’s instructions. .................................... 11
Optional equipment ................................................. 11
Position of Vehicle Identification Plate .................... 11
SUPPLEMENT
Recommendations for work safety ......................... 18
Combination of tractor and mounted implement .... 19
- 5 -
(965) ANBAU 9900-GB
GB
CONNECTING TO TRACTOR
Preparing the tractor
Wheels
- Air pressure in the tractor's rear tyres should be 0.8
bar when working.
- Under heavy working conditions additional wheel
weights can be advantageos. See the tractor
manfuacturer's operating manual also.
Ballast weights
Sufficient ballast weights
are to be stacked on the
front of the tractor in order
to guarantee steering and
braking capabilities.
At least 20% of the
vehicle’s tare weight on
the front axle.
Lifting gear
- The left and right lifting struts (4) must be the same
length.
Adjust using adjuster (3).
- If lifting struts (4) can be pinned at various positions
on the lower links, then select the back position (H). In
doing this, the tractor’s hydraulics will not be so greatly
overloaded.
- Pin (2) upper link (1) in accordance with the
manufacturer’s specifications.
Setting-up for transportation
- Secure lower links with struts (5) so that attached
implement cannot swing out during transportation.
- The operating lever for the hydraulics must be secured
against lowering.
Hydraulic control on the lifting gear
Control position:
For mounting and
dismounting the implement
and for transportation.
The control position is the
normal setting for the lifting
gear hydraulics.
The mounted implement remains at the height (=
position) set by the servo-valve (ST).
Preparing the cultivator
Mounting axle
Install correct mounting bar on tractor’s lifting gear
which corresponds to the connecting size (Category
II or III). See Spare Parts List also.
Using additional implements.
Mount additional implements to the cultivator, such
as the drillbox (DB), according to the manufacturer’s
instructions.
Do not
overload
the
cultivator.
If in doubt
contact
our
customer
service
office.
In addition, observe the power range limits of the tractor
in use.
Connecting to tractor
Safety points:
see supplement-A1 Pkt. 8a. - 8h.)
- Switch tractor’s hydraulics to control position.
- Attach implement to lower link and secure with linch
pin.
Position upper link
(1)
- Position upper
link (1) so that
the attachment
point (P1) on
the implement is
somewhat higher
20%
Kg
- 6 -
(965) ANBAU 9900-GB
CONNECTING TO TRACTOR GB
Driving on public roads:
Observe the official regulations of your country.
Parts and attachment
- see spare parts list
• Travelling on open roads may only be carried out as described in
chapter "Transport position".
Total width of implement in the work position:
SYNKRO 3000, SYNKRO 3000 S, SYNKRO 3800 S
- more than 3m
Total width of implement in the transport position:
see Technical Data
Parking, cleaning and winter storage of the
implement
Observe the points in the chapter „Maintenance“!
Transport position
Conversion from working to transport position
- Remove pins (A)
- Swing hollow discs to „T“ position
- Secure with pins (A)
A = Working position
T = Transport position
TD 34-95-13
A
T
A
- 7 -
9500_GB-EINSTELLUNGEN_965
GB
ADJUSTMENTS
Setting for operation
1. The implement must be attached to the tractor in a
horizontal position, it should not hang to one side.
2. The front and rear tine rows must penetrate the ground
at the same depth (working depth).
The frame should sit parallel to the ground surface as
seen longitudinally.
3. Fix the lower link (4) in such a way that the machine
cannot swing out sideways.
Equipment variants and wearing parts
Rigid tines (basic equipment)
Spring-mounted tines (optional extra)
Can be backfitted on all types
Backfitting kit (2 & 2a)
(see spare parts list)
- Basic setting = 330 mm
Wearing parts
- are screwed to the tines and can therefore be
replaced at little cost.
Overloading
Shearing screws
Tines are secured with shearing
screws.
The shearing screw (pos. 7)
breaks when overloaded and
the tine swings upward.
- Remove the shearing screw
remains.
- Loosen hexagonal screw (6).
- Swing tine back to working
position.
- Insert new shearing screw and
tighten both screws.
Important!
Only use genuine shearing screws (see
spare parts list) of appropriate dimension
and quality. Under no circumstances use
screws with a greater or lesser strength.
Hollow discs
- serve to level out the ground surface evenly.
Setting the hollow discs
This setting should suit the relevant operating
conditions (type of ground, speed and straw layer
on the ground).
The required
working depth of
the hollow discs
is set by
positioning the
adjusting bracket
(5).
TD 34/95/2
7
6
TD 34/95/6
2
330 mm
EX
2a
TD 34/95/5
5
TD 34/95/2
7
6
- 8 -
0700_GB-EINSATZ_965
GB
USE
1. Check for proper attachment.
Before initial operation check all screws for tightness
and retighten if necessary.
2. Set required working depth.
Position both the support arms with pins (6, 6a)
accordingly.
Tip!
Insert the pins free of play to prevent the
holes losing shape.
Set the working depth of the hollow discs with pins
(5).
Basic setting: 1/3 of the total working depth.
3. Swing hollow discs (left and right) into working
position (A)
4. Lower implement to the ground using tractor’s
lifting gear.
Drive a few metres into the working area then check the
working depth and the closing of the tine furrows.
5. If necessary, adapt tine angle to the operating
conditions (SK, EX).
Pos. B: Swivel the tines back (pos. B) if the required
working depth is not being obtained, e.g. with
very heavy ground.
Pos. N: Normal tine position.
TD 34-95-13
A
T
A
TD 34/95/5
5
66a
TD 34/95/20
5
2/3
1/3
Starting work
TD 34/95/6
2
330 mm
N B
EX
2a
- 9 -
0500-GB WARTUNG_965
GB
MAINTENANCE
Advice for general maintence
In order to keep the machine in good condition even
after a longer period of operation, please observe the
following notes.
Safety points
Turn engine off when adjustment, service and repair
work is to be done.
Do not work under the machine without safe
support.
- After the first hours of operation, tighten all screws.
Spare parts
a. The original components and accessories have
been designed especially for these machines and
appliances.
b. We want to make
it quite clear that
components and
accesories that have
not been supplied
by us have not been
tested by us.
c. The installation
and/or use of such
products can, therefore, negatively change or influence
the construction characteristics of the appliance. We are
not liable for damages caused by the use of components
and accessories that have not been supplied by us.
d. Alterations and the use of auxiliary parts that are
not permitted by the manufacturer render all liability
invalid.
Hydraulic unit
Caution! Danger of injury
or infection!
Under high pressure, escaping
fluids can penetrate the skin.
Therefore seek immediate
medical help!
After the first 10 operating hours and then
every consecutive 50 operating hours
- Check the hydraulic unit and lines for tightness and
retighten screw connections if necessary.
Before operation
- Check hydraulic hoses for wear.
Replace worn or damaged hydraulic hoses immediately.
The replacement hoses must meet the manufacturer’s
technical requirements.
Cleaning of machine parts
Attention!
Do not use high-
pressure washers
for the cleaning
of bearing- and
hydraulic parts.
- Danger of rust!
- After cleaning, grease the machine according to the
lubrication chart and carry out a short test run.
- Cleaning with too high pressure may do damage to
varnish.
Winter storage
- Thoroughly clean the implement
- After cleaning, grease all greasing points and evenly
apply grease to the bearings (e.g. carry out a short
trial run).
- Protect exposed parts against rusting with an
environmentally safe protective agent.
- Garage the implement where it is weather
protected.
- 10 -
0500-GB WARTUNG_965
MAINTENANCE GB
Greasing points
Bearing
Hollow discs
„Rotopack“ tine roller
Cage drum roller
Spring-mounted tines
100 ha20
h
8
h
495.777
Every 100 hectares
Check bearing bushes wear.
- Replace worn bearing brushes!
Every 20 operating hrs.
Grease bearings
Every 8 operating hrs.
Retighten screws
Description of transfers
FETT
GB
- 11 -
0900_GB-SCHAR-VARIANTEN_0965
SHARE VARIANTS
1. Pointed share with winged shares
(Standard)
Working depth, ploughing depth: 5 – 15 cm
Hoeing: very good
Mixing: very good
Levelling: very good
Without winged shares: deeper cultivation
With winged shares: total area cultivation
Share variants
3. Double-diamond share with wings
(Optional extra)
Working depth, ploughing depth: 5 - 15 cm
Hoeing: very good
Mixing: very good
Levelling: very good
Without winged shares: deeper cultivation
With winged shares: total area cultivation
Double-diamond is rotatable, therefore usable twice
No guiding plate
2. Solo pointed share
(Lower price)
Working depth, ploughing depth: 10 - 30 cm
Hoeing: very good
Mixing: from 10 cm good mixing
Levelling: very good
Without winged shares: deeper cultivation
GB
SHARE VARIANTS
- 12 -
0900_GB-SCHAR-VARIANTEN_0965
4. Solo double-diamond
(Optional extra)
Working depth, ploughing depth: 10 - 30 cm
Hoeing: very good
Mixing: from 10 cm good mixing
Levelling: very good
Without winged shares: deeper cultivation
With winged shares: total area cultivation
Double-diamond is rotatable, therefore usable twice
No guiding plate
6. Quick changer with narrow share
(Optional extra)
Working depth, ploughing depth: 10 - 30 cm
Hoeing: very good
Mixing: from 10 cm good mixing
Levelling: very good
Without winged shares: deeper cultivation
5. Quick changer with flat share
(Optional extra)
Working depth, ploughing depth: 5 - 10
Hoeing: very good
Mixing: from 10 cm good mixing
Levelling: very good
Winged shares: total area cultivation
GB
SHARE VARIANTS
- 13 -
0900_GB-SCHAR-VARIANTEN_0965
Overview of share variants
1.
Pointed share
with winged
shares
2.
Solo pointed
share
3.
Double-diamond
with wings
4.
Solo double-
diamond
5.
Quick changer
with flat share
6.
Quick changer
withnarrow
share
Working depth,
Ploughing depth 5 – 15 cm 10 – 30 cm 5 – 15 cm 10 – 30 cm 5 – 15 cm 10 – 30 cm
Hoeing Very good Very good Very good Very good Very good Very good
Mixing Very good From 10 cm
good mixing Very good From 10 cm
good mixing Very good From 10 cm
good mixing
Levelling Very good Very good Very good Very good Very good Very good
Difference:
With or without
winged share
Total area
cultivation
Deeper
cultivation
Total area
cultivation
Deeper
cultivation
Total area
cultivation
Deeper
cultivation
- 11 -
0800_GB-TECH. DATEN_965
GB
TECHNICAL DATA
All data subject to alteration.
Position of Vehicle Identification Plate
The factory number is imprinted on the accompanying Vehicle
Identification Plate (as shown) and on the frame. Guarantee
issues and further inquiries cannot be processed without the
factory number being stated.
Please enter the number onto the front page of the operating
manual immediately after taking delivery of the vehicle/
implement.
Ihre/Your/Votre
Masch.Nr. / Fgst.Ident.Nr.
SYNKRO 2200 SYNKRO 2600 SYNKRO 3000 SYNKRO 3000 S SYNKRO 3800 S
Working depth 20 cm 20 cm 20 cm 20 cm 20 cm
Power required by tractor 44-58 kW 52-74 kW 66-88 kW 88-118 kW 105-130 kW
(60-80 PS) (70-100 PS) (90-120 PS) (120-160 PS) (140 - 180 PS)
Noise pollution level 70 dB(A) 70 dB(A) 70 dB(A) 70 dB(A) 70 dB(A)
Optional equipment
1L Edge disc - left
1R Edge disc - right
2 Automatic stump-jump device.
Can be backtted to all SYNKRO types
3 Tubular cage drum roller 370 mm
4 Tubular cage drum roller 420 mm
5 Tubular cage drum roller 540 mm
6 „Rotopack“ tine roller
Kat. II Mounting axle for tractors with lower link
- Category ll
Kat. III Mounting axle for tractors with lower link
- Category lll
Defined use of the cultivator according to the manufacturer’s instructions.
The
„SYNKRO 2200“
„SYNKRO 2600“
„SYNKRO 3000“ "SYNKRO 3000 S"
"SYNKRO 3800 S"
cultivator is intended solely for normal use in agricultural work.
To prepare the upper layer of arable land for sowing which is to follow.
Any other uses outside of this are regarded as not in accordance with the defined use.
The manufacturer will not be held liable for any damages resulting from misuse. The risk is carried by the user alone.
The keeping of operating, servicing and maintenance requirements as specified by the manufacturer also come under
the heading of „defined use“.
TD 72/96/4
Kat. II (825 mm)
Kat. III (965 mm)
Kat. II (ø 28 mm)
Kat. III (ø 36 mm)
1 L
1 R
2
3
6
5
SYNKRO 
2200
2600
SYNKRO 
3000
3000 S
3800 SH
4700 SH
SYNKRO 
3000
3000 S
4
- 12 -
965 / MASSBLATT 9600-D
Dimensions
All data subject to alteration without notice
Maßblatt
Alle Daten unverbindlich.
Fiche technique
Données sans engagement
Maten
Alle gegevens zijn niet bindend
SYNKRO 2200
TD 72/96/6
50 cm
2,60 m - 3,10 m
2,96 m - 3,46 m
75 cm
37 cm
1,5 m
54 cm
42,5 cm 42,5 cm 42,5 cm 42,5 cm
TD 34/95/7
70 cm
2 m
2,2 m
2,15 m
2,6 m
2,2 m
- 13 -
965 / MASSBLATT 9600-D
Dimensions
All data subject to alteration without notice
Maßblatt
Alle Daten unverbindlich.
Fiche technique
Données sans engagement
Maten
Alle gegevens zijn niet bindend
SYNKRO 2600 S
42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm
70 cm
TD 34/95/8
2,4 m
2,6 m
2,15 m
3 m
2,6 m
SYNKRO 2600
TD 72/96/6
50 cm
2,60 m - 3,10 m
2,96 m - 3,46 m
75 cm
37 cm
1,5 m
54 cm
42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm
70 cm
TD 34/95/8
2,4 m
2,6 m
2,15 m
3 m
2,6 m
TD 72/96/6s
50 cm
2,60 m - 3,10 m
2,96 m - 3,46 m
82 cm
37 cm
1,5 m
54 cm
- 14 -
965 / MASSBLATT 9600-D
Dimensions
All data subject to alteration without notice
Maßblatt
Alle Daten unverbindlich.
Fiche technique
Données sans engagement
Maten
Alle gegevens zijn niet bindend
SYNKRO 3000
42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm
70 cm
TD 34/95/9
2,83 m
2,99 m
2,99 m
3,5 m
3 m
42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm
70 cm
TD 34/95/9
2,83 m
2,99 m
2,99 m
3,5 m
3 m
SYNKRO 3000 S
42 cm
TD 72/96/5s
50 cm
2,60 m - 3,10 m
2,96 m - 3,46 m
2,70 m - 3,20 m
82 cm
1,5 m
54 cm
54 cm
42 cm
TD 72/96/5
50 cm
2,60 m - 3,10 m
2,96 m - 3,46 m
2,70 m - 3,20 m
75 cm
1,5 m
54 cm
54 cm
- 15 -
965 / MASSBLATT 9600-D
Dimensions
All data subject to alteration without notice
Maßblatt
Alle Daten unverbindlich.
Fiche technique
Données sans engagement
Maten
Alle gegevens zijn niet bindend
TD 72/96/7s
50 cm
2,70 m - 3,20 m
82 cm
1,5 m
54 cm
42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm
70 cm
TD 72/96/8
3,85 m
3,68 m
3,83 m
4,32 m
3,85 m
SYNKRO 3800 S
GB-Anhang Titelblatt _BA-Allgemein
GB
SUPPLEMENT
GB-Anhang Titelblatt _BA-Allgemein
GB
The decision must be made, ”original” or ”imitation”? The decision is often governed
by price and a ”cheap buy” can sometimes be very expensive.
Be sure you purchase the ”Original” with the cloverleaf sym-
bol!
Quality and precise fitting
- Operating safety.
Reliable operation
Longer lasting
- Economy
Guaranteed availability through your
Pöttinger Sales Service.
Things will run better with
genuine Pöttinger parts
The original cannot be copied ...
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Pottinger SYNKRO 2200 Operating instructions

Category
Mini tillers
Type
Operating instructions

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