Pottinger SYNKRO 3800 S Operating instructions

Brand: Pottinger

Model: SYNKRO 3800 S

Category: Mini tillers

Type: Operating instructions

This manual is also suitable for

/PERATOR@S MANUAL

 ).3425#4)/.3 &/2 02/$5#4 $%,)6%29    0AGE 

4RANSLATION OF THE ORIGINAL /PERATING -ANUAL

Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

.R

•

Cultivator

99 965.GB.80I.1

SYNKRO 2200

SYNKRO 2600

SYNKRO 2600 S

SYNKRO 3000

SYNKRO 3000 S

SYNKRO 3800 S

ALLG./BA SEITE 2 / 0000-GB

Important information concerning Product

Liability.

According to the laws governing product liability, the manufacturer and dealer are obliged to hand the

operating manual to the customer at the time of sale, and to instruct them in the recommended operating,

safety, and maintenance regulations. Conﬁrmation is necessary to prove that the machine and operating

manual have been handed over accordingly.

For this purpose,

- document A is to be signed and sent to Pöttinger,

- document B remains with the dealer supplying the machine,

- and the customer receives document C.

In accordance with the laws of product liability, every farmer is an entrepreneur.

According to the laws of product liability, property damage is damage caused by a machine and not to

it. An excess of Euro 500 is provided for such a liabilioty.

In accordance with the laws of product liability, entrepreneurial property damages are excluded from

the liability.

Attention! Should the customer resell the machine at a later date, the operating manual must be given

to the new owner who must then be instructed in the recommended regulations referred to herein.

GB Dear Farmer

You have just made an excellent choice. Naturally we are very happy

and wish to congratulate you for having chosen Pöttinger. As your

agricultural partner, we offer you quality and efﬁciency combined with

reliable servicing.

In order to assess the spare-parts demand for our agricultural machines

and to take these demands into consideration when developing new

machines, we would ask you to provide us with some details.

Furthermore, we will also be able to inform you of new developments.

Dokument D

GB-0600 Dokum D Synkro - 3 -

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

According to the product liability please check the above mentioned items.

Please check. X

❑

❑ Machine checked according to delivery note. Check that the delivery is complete.

All safety equipment and operating devices at hand.

❑ Operation and maintenance of machine and/or implement according to operating instructions explained to the

customer.

❑ Fitting to tractor carried out.

❑ Transporting and operating position explained.

❑ Information given re. optional extras.

❑ Absolute need to read the operating manual indicated.

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

document C stays with the customer.

- 4 -

0800_GB-INHALT_965

CONTENTS

Observe

Safety

Points in

Supplement!

CE sign

The CE sign, which is affixed

by the manufacturer, indicates

outwardly that this machine

conforms to the engineering

guideline regulations and the other

relevant EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the

manufacturer declares that the machine being brought

into service complies with all relevant safety and health

requirements.

Meaning of warning signs

Danger-flying objects; keep safe distance from the machine

as long as the engine is running.

bsb 447 410

Table of contents

CONTENTS

CE sign ...................................................................... 4

Meaning of warning signs.......................................... 4

CONNECTING TO TRACTOR

Preparing the tractor .................................................. 5

Wheels ....................................................................... 5

Ballast weights .......................................................... 5

Lifting gear ................................................................. 5

Hydraulic control on the lifting gear........................... 5

Preparing the cultivator ............................................. 5

Using additional implements. .................................... 5

Connecting to tractor ................................................ 5

Driving on public roads: ............................................. 6

Parking, cleaning and winter storage of the

implement .................................................................. 6

Transport position ...................................................... 6

ADJUSTMENTS

Setting for operation .................................................. 7

Equipment variants and wearing parts ...................... 7

Overloading ............................................................... 7

Hollow discs .............................................................. 7

USE

Starting work ............................................................. 8

MAINTENANCE

Advice for general maintence .................................... 9

Safety points .............................................................. 9

Spare parts ................................................................ 9

Hydraulic unit ............................................................. 9

Cleaning of machine parts ......................................... 9

Winter storage ........................................................... 9

Greasing points ....................................................... 10

Description of transfers ........................................... 10

SHARE VARIANTS

Share variants .......................................................... 11

Overview of share variants ...................................... 13

TECHNICAL DATA

Defined use of the cultivator according to the

manufacturer’s instructions. .................................... 11

Optional equipment ................................................. 11

Position of Vehicle Identification Plate .................... 11

SUPPLEMENT

Recommendations for work safety ......................... 18

Combination of tractor and mounted implement .... 19

- 5 -

(965) ANBAU 9900-GB

CONNECTING TO TRACTOR

Preparing the tractor

Wheels

- Air pressure in the tractor's rear tyres should be 0.8

bar when working.

- Under heavy working conditions additional wheel

weights can be advantageos. See the tractor

manfuacturer's operating manual also.

Ballast weights

Sufficient ballast weights

are to be stacked on the

front of the tractor in order

to guarantee steering and

braking capabilities.

At least 20% of the

vehicle’s tare weight on

the front axle.

Lifting gear

- The left and right lifting struts (4) must be the same

length.

Adjust using adjuster (3).

- If lifting struts (4) can be pinned at various positions

on the lower links, then select the back position (H). In

doing this, the tractor’s hydraulics will not be so greatly

overloaded.

- Pin (2) upper link (1) in accordance with the

manufacturer’s specifications.

Setting-up for transportation

- Secure lower links with struts (5) so that attached

implement cannot swing out during transportation.

- The operating lever for the hydraulics must be secured

against lowering.

Hydraulic control on the lifting gear

Control position:

For mounting and

dismounting the implement

and for transportation.

The control position is the

normal setting for the lifting

gear hydraulics.

The mounted implement remains at the height (=

position) set by the servo-valve (ST).

Preparing the cultivator

Mounting axle

Install correct mounting bar on tractor’s lifting gear

which corresponds to the connecting size (Category

II or III). See Spare Parts List also.

Using additional implements.

Mount additional implements to the cultivator, such

as the drillbox (DB), according to the manufacturer’s

instructions.

• Do not

overload

the

cultivator.

If in doubt

contact

our

customer

service

office.

• In addition, observe the power range limits of the tractor

in use.

Connecting to tractor

Safety points:

see supplement-A1 Pkt. 8a. - 8h.)

- Switch tractor’s hydraulics to control position.

- Attach implement to lower link and secure with linch

pin.

Position upper link

(1)

- Position upper

link (1) so that

the attachment

point (P1) on

the implement is

somewhat higher

20%

- 6 -

(965) ANBAU 9900-GB

CONNECTING TO TRACTOR GB

Driving on public roads:

• Observe the official regulations of your country.

• Parts and attachment

- see spare parts list

• Travelling on open roads may only be carried out as described in

chapter "Transport position".

Total width of implement in the work position:

SYNKRO 3000, SYNKRO 3000 S, SYNKRO 3800 S

- more than 3m

Total width of implement in the transport position:

see Technical Data

Parking, cleaning and winter storage of the

implement

• Observe the points in the chapter „Maintenance“!

Transport position

Conversion from working to transport position

- Remove pins (A)

- Swing hollow discs to „T“ position

- Secure with pins (A)

A = Working position

T = Transport position

TD 34-95-13

- 7 -

9500_GB-EINSTELLUNGEN_965

ADJUSTMENTS

Setting for operation

1. The implement must be attached to the tractor in a

horizontal position, it should not hang to one side.

2. The front and rear tine rows must penetrate the ground

at the same depth (working depth).

The frame should sit parallel to the ground surface as

seen longitudinally.

3. Fix the lower link (4) in such a way that the machine

cannot swing out sideways.

Equipment variants and wearing parts

Rigid tines (basic equipment)

Spring-mounted tines (optional extra)

• Can be backfitted on all types

Backfitting kit (2 & 2a)

(see spare parts list)

- Basic setting = 330 mm

Wearing parts

- are screwed to the tines and can therefore be

replaced at little cost.

Overloading

Shearing screws

Tines are secured with shearing

screws.

The shearing screw (pos. 7)

breaks when overloaded and

the tine swings upward.

- Remove the shearing screw

remains.

- Loosen hexagonal screw (6).

- Swing tine back to working

position.

- Insert new shearing screw and

tighten both screws.

Important!

Only use genuine shearing screws (see

spare parts list) of appropriate dimension

and quality. Under no circumstances use

screws with a greater or lesser strength.

Hollow discs

- serve to level out the ground surface evenly.

Setting the hollow discs

• This setting should suit the relevant operating

conditions (type of ground, speed and straw layer

on the ground).

• The required

working depth of

the hollow discs

is set by

positioning the

adjusting bracket

(5).

TD 34/95/2

TD 34/95/6

330 mm

TD 34/95/5

TD 34/95/2

- 8 -

0700_GB-EINSATZ_965

USE

1. Check for proper attachment.

Before initial operation check all screws for tightness

and retighten if necessary.

2. Set required working depth.

Position both the support arms with pins (6, 6a)

accordingly.

Tip!

Insert the pins free of play to prevent the

holes losing shape.

Set the working depth of the hollow discs with pins

(5).

Basic setting: 1/3 of the total working depth.

3. Swing hollow discs (left and right) into working

position (A)

4. Lower implement to the ground using tractor’s

lifting gear.

Drive a few metres into the working area then check the

working depth and the closing of the tine furrows.

5. If necessary, adapt tine angle to the operating

conditions (SK, EX).

Pos. B: Swivel the tines back (pos. B) if the required

working depth is not being obtained, e.g. with

very heavy ground.

Pos. N: Normal tine position.

TD 34-95-13

TD 34/95/5

66a

TD 34/95/20

2/3

1/3

Starting work

TD 34/95/6

330 mm

N B

TD 34/95/3

N B

- 9 -

0500-GB WARTUNG_965

MAINTENANCE

Advice for general maintence

In order to keep the machine in good condition even

after a longer period of operation, please observe the

following notes.

Safety points

• Turn engine off when adjustment, service and repair

work is to be done.

• Do not work under the machine without safe

support.

- After the first hours of operation, tighten all screws.

Spare parts

a. The original components and accessories have

been designed especially for these machines and

appliances.

b. We want to make

it quite clear that

components and

accesories that have

not been supplied

by us have not been

tested by us.

c. The installation

and/or use of such

products can, therefore, negatively change or influence

the construction characteristics of the appliance. We are

not liable for damages caused by the use of components

and accessories that have not been supplied by us.

d. Alterations and the use of auxiliary parts that are

not permitted by the manufacturer render all liability

invalid.

Hydraulic unit

Caution! Danger of injury

or infection!

Under high pressure, escaping

fluids can penetrate the skin.

Therefore seek immediate

medical help!

After the first 10 operating hours and then

every consecutive 50 operating hours

- Check the hydraulic unit and lines for tightness and

retighten screw connections if necessary.

Before operation

- Check hydraulic hoses for wear.

Replace worn or damaged hydraulic hoses immediately.

The replacement hoses must meet the manufacturer’s

technical requirements.

Cleaning of machine parts

Attention!

Do not use high-

pressure washers

for the cleaning

of bearing- and

hydraulic parts.

- Danger of rust!

- After cleaning, grease the machine according to the

lubrication chart and carry out a short test run.

- Cleaning with too high pressure may do damage to

varnish.

Winter storage

- Thoroughly clean the implement

- After cleaning, grease all greasing points and evenly

apply grease to the bearings (e.g. carry out a short

trial run).

- Protect exposed parts against rusting with an

environmentally safe protective agent.

- Garage the implement where it is weather

protected.

- 10 -

0500-GB WARTUNG_965

MAINTENANCE GB

Greasing points

Bearing

• Hollow discs

• „Rotopack“ tine roller

• Cage drum roller

• Spring-mounted tines

100 ha20

495.777

Every 100 hectares

• Check bearing bushes wear.

- Replace worn bearing brushes!

Every 20 operating hrs.

• Grease bearings

Every 8 operating hrs.

• Retighten screws

Description of transfers

FETT

- 11 -

0900_GB-SCHAR-VARIANTEN_0965

SHARE VARIANTS

1. Pointed share with winged shares

(Standard)

• Working depth, ploughing depth: 5 – 15 cm

• Hoeing: very good

• Mixing: very good

• Levelling: very good

• Without winged shares: deeper cultivation

With winged shares: total area cultivation

Share variants

3. Double-diamond share with wings

(Optional extra)

• Working depth, ploughing depth: 5 - 15 cm

• Hoeing: very good

• Mixing: very good

• Levelling: very good

• Without winged shares: deeper cultivation

With winged shares: total area cultivation

• Double-diamond is rotatable, therefore usable twice

• No guiding plate

2. Solo pointed share

(Lower price)

• Working depth, ploughing depth: 10 - 30 cm

• Hoeing: very good

• Mixing: from 10 cm good mixing

• Levelling: very good

• Without winged shares: deeper cultivation

SHARE VARIANTS

- 12 -

0900_GB-SCHAR-VARIANTEN_0965

4. Solo double-diamond

(Optional extra)

• Working depth, ploughing depth: 10 - 30 cm

• Hoeing: very good

• Mixing: from 10 cm good mixing

• Levelling: very good

• Without winged shares: deeper cultivation

With winged shares: total area cultivation

• Double-diamond is rotatable, therefore usable twice

• No guiding plate

6. Quick changer with narrow share

(Optional extra)

• Working depth, ploughing depth: 10 - 30 cm

• Hoeing: very good

• Mixing: from 10 cm good mixing

• Levelling: very good

• Without winged shares: deeper cultivation

5. Quick changer with flat share

(Optional extra)

• Working depth, ploughing depth: 5 - 10

• Hoeing: very good

• Mixing: from 10 cm good mixing

• Levelling: very good

• Winged shares: total area cultivation

SHARE VARIANTS

- 13 -

0900_GB-SCHAR-VARIANTEN_0965

Overview of share variants

Pointed share

with winged

Solo pointed

Double-diamond

with wings

Solo double-

diamond

Quick changer

with flat share

Quick changer

withnarrow

Working depth,

Ploughing depth 5 – 15 cm 10 – 30 cm 5 – 15 cm 10 – 30 cm 5 – 15 cm 10 – 30 cm

Hoeing Very good Very good Very good Very good Very good Very good

Mixing Very good From 10 cm

good mixing Very good From 10 cm

good mixing

Levelling Very good Very good Very good Very good Very good Very good

Difference:

With or without

winged share

Total area

cultivation

Deeper

cultivation

Total area

cultivation

Deeper

cultivation

Total area

cultivation

Deeper

cultivation

- 11 -

0800_GB-TECH. DATEN_965

TECHNICAL DATA

All data subject to alteration.

Position of Vehicle Identification Plate

The factory number is imprinted on the accompanying Vehicle

Identification Plate (as shown) and on the frame. Guarantee

issues and further inquiries cannot be processed without the

factory number being stated.

Please enter the number onto the front page of the operating

manual immediately after taking delivery of the vehicle/

implement.

Ihre/Your/Votre

Masch.Nr. / Fgst.Ident.Nr.

SYNKRO 2200 SYNKRO 2600 SYNKRO 3000 SYNKRO 3000 S SYNKRO 3800 S

Working depth 20 cm 20 cm 20 cm 20 cm 20 cm

Power required by tractor 44-58 kW 52-74 kW 66-88 kW 88-118 kW 105-130 kW

(60-80 PS) (70-100 PS) (90-120 PS) (120-160 PS) (140 - 180 PS)

Noise pollution level ≤ 70 dB(A) ≤ 70 dB(A) ≤ 70 dB(A) ≤ 70 dB(A) ≤ 70 dB(A)

Optional equipment

1L Edge disc - left

1R Edge disc - right

2 Automatic stump-jump device.

Can be backﬁtted to all SYNKRO types

3 Tubular cage drum roller 370 mm

4 Tubular cage drum roller 420 mm

5 Tubular cage drum roller 540 mm

6 „Rotopack“ tine roller

Kat. II Mounting axle for tractors with lower link

- Category ll

Kat. III Mounting axle for tractors with lower link

- Category lll

Defined use of the cultivator according to the manufacturer’s instructions.

The

„SYNKRO 2200“

„SYNKRO 2600“

„SYNKRO 3000“ "SYNKRO 3000 S"

"SYNKRO 3800 S"

cultivator is intended solely for normal use in agricultural work.

• To prepare the upper layer of arable land for sowing which is to follow.

Any other uses outside of this are regarded as not in accordance with the defined use.

The manufacturer will not be held liable for any damages resulting from misuse. The risk is carried by the user alone.

• The keeping of operating, servicing and maintenance requirements as specified by the manufacturer also come under

the heading of „defined use“.

TD 72/96/4

Kat. II (825 mm)

Kat. III (965 mm)

Kat. II (ø 28 mm)

Kat. III (ø 36 mm)

1 L

1 R

SYNKRO 

2200

2600

SYNKRO 

3000

3000 S

3800 SH

4700 SH

SYNKRO 

3000

3000 S

- 12 -

965 / MASSBLATT 9600-D

Dimensions

All data subject to alteration without notice

Maßblatt

Alle Daten unverbindlich.

Fiche technique

Données sans engagement

Maten

Alle gegevens zijn niet bindend

SYNKRO 2200

TD 72/96/6

50 cm

2,60 m - 3,10 m

2,96 m - 3,46 m

75 cm

37 cm

1,5 m

54 cm

42,5 cm 42,5 cm 42,5 cm 42,5 cm

TD 34/95/7

70 cm

2 m

2,2 m

2,15 m

2,6 m

2,2 m

- 13 -

965 / MASSBLATT 9600-D

Dimensions

All data subject to alteration without notice

Maßblatt

Alle Daten unverbindlich.

Fiche technique

Données sans engagement

Maten

Alle gegevens zijn niet bindend

SYNKRO 2600 S

42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm

70 cm

TD 34/95/8

2,4 m

2,6 m

2,15 m

3 m

2,6 m

SYNKRO 2600

TD 72/96/6

50 cm

2,60 m - 3,10 m

2,96 m - 3,46 m

75 cm

37 cm

1,5 m

54 cm

42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm

70 cm

TD 34/95/8

2,4 m

2,6 m

2,15 m

3 m

2,6 m

TD 72/96/6s

50 cm

2,60 m - 3,10 m

2,96 m - 3,46 m

82 cm

37 cm

1,5 m

54 cm

- 14 -

965 / MASSBLATT 9600-D

Dimensions

All data subject to alteration without notice

Maßblatt

Alle Daten unverbindlich.

Fiche technique

Données sans engagement

Maten

Alle gegevens zijn niet bindend

SYNKRO 3000

42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm

70 cm

TD 34/95/9

2,83 m

2,99 m

3,5 m

3 m

42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm

70 cm

TD 34/95/9

2,83 m

2,99 m

3,5 m

3 m

SYNKRO 3000 S

42 cm

TD 72/96/5s

50 cm

2,60 m - 3,10 m

2,96 m - 3,46 m

2,70 m - 3,20 m

82 cm

1,5 m

54 cm

42 cm

TD 72/96/5

50 cm

2,60 m - 3,10 m

2,96 m - 3,46 m

2,70 m - 3,20 m

75 cm

1,5 m

54 cm

- 15 -

965 / MASSBLATT 9600-D

Dimensions

All data subject to alteration without notice

Maßblatt

Alle Daten unverbindlich.

Fiche technique

Données sans engagement

Maten

Alle gegevens zijn niet bindend

TD 72/96/7s

50 cm

2,70 m - 3,20 m

82 cm

1,5 m

54 cm

42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm 42,5 cm

70 cm

TD 72/96/8

3,85 m

3,68 m

3,83 m

4,32 m

3,85 m

SYNKRO 3800 S

GB-Anhang Titelblatt _BA-Allgemein

SUPPLEMENT

GB-Anhang Titelblatt _BA-Allgemein

The decision must be made, ”original” or ”imitation”? The decision is often governed

by price and a ”cheap buy” can sometimes be very expensive.

Be sure you purchase the ”Original” with the cloverleaf sym-

bol!

• Quality and precise fitting

- Operating safety.

• Reliable operation

• Longer lasting

- Economy

• Guaranteed availability through your

Pöttinger Sales Service.

Things will run better with

genuine Pöttinger parts

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Pottinger SYNKRO 3800 S Operating instructions

Brand: Pottinger

Model: SYNKRO 3800 S

Category: Mini tillers

Type: Operating instructions

This manual is also suitable for

Download PDF

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Pottinger SYNKRO 3800 S Operating instructions

This manual is also suitable for

Pottinger SYNKRO 3800 S Operating instructions

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