Facom DL.30BTA User manual

Type
User manual
EN
EXTREMELY IMPORTANT: Read these safety instructions carefully in addition to the instructions for use, operation and maintenance.
This jack has been designed for use in the elevation of cars and lorries, although it may also be used in other applications, provided that the manufacturer’s
instructions reected in this manual are complied with.
Any other application, beyond the conditions established for use of this jack will be considered inappropriate.
Handle the jack correctly and ensure that all parts are in good condition prior to its use.
Only authorised persons should operate the jack having read carefully and understood the contents of this manual.
Do not modify the jack in any way.
Non-compliance with these rules may result in injury or damage to the user, the jack or the load to be lifted.
The manufacturer accepts no responsibility for the improper use of the jack.
1. SAFETY INSTRUCTIONS
The owner and/or operator shall have an understanding of the product, its operating characteristics, and safety operating instructions before operating it.
Safety information shall be understood:
1.1 Study, understand and follow all instructions before operating this device.
1.2 Do not exceed rated capacity.
1.3 Support the vehicle with appropriate means immediately after lifting.
1.4 Lift only on areas of the vehicle as specied by the vehicle manufacturer.
1.5 No alterations shall be made to this product.
1.6 Only attachments and/or adapters applied by the manufacturer shall be used.
1.7 Visual inspection shall be made before each use by checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing
parts.
1.8 It shall be the responsibility of the employer to ensure that applicable personal protective equipment (PPE) complies with applicable local safety codes.
1.9 Any product that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE UNTIL
REPAIRED OR REPLACED.
1.10 The jack should be supported on a solid, level and horizontal surface which is well illuminated and free of obstructions. Never stand the jack on a
surface which may sink.
1.11 Ensure that there are no persons inside the vehicle to be lifted. Switch off the engine and apply the brake. Ensure the vehicle or element to be lifted
against any type of sliding. Use chocks if appropriate (1). Do not enter the vehicle or start the engine whilst it is supported on the jack or appropriate
stands.
1.12 During raising and lowering of the load, all precautions should be taken to avoid movement of the vehicle load. Trafc may cause the raised vehicle to
rock during roadside use of the jack.
1.13 The jack should be positioned so as to avoid the need for the user to introduce any part of his/her body underneath the vehicle. Never work under a
raised vehicle without previously supporting it with mechanical stands (2) or other appropriate methods.
1.14 It is necessary for the operator to be able to observe the lifting device and the load during all movements. In the presence of dangerous conditions,
such as movement of the vehicle, etc, the lifting process must be interrupted.
1.15 Ensure that there are no persons or obstructions underneath the vehicle prior to lowering.
1.16 As an additional safety measure against overload, the jack is tted with an overload valve (optional in models of 2t to 5t) set at the factory and
which should not be adjusted under any circumstances.
Failure to heed these markings may result in personal injury and/or property damage.
2. USE AND OPERATION
Important: Prior to lifting the load, ensure that all of the aforementioned safety instructions are followed.
2.1 The extension screw of the jacks, if tted, complements their stroke. It is advisable not to fully extend it.
2.2 For lifting, fully close the release valve and move the handle up and down using the full stroke range of the piston for greater speed.
2.3 For lowering, slowly turn the release valve in an anti-clockwise direction using the handle, ensuring that there are no persons or obstacles under the
vehicle to be lowered. The lowering speed is controlled by adjusting the release valve.
2.4 If the jack is subjected to a load greater than the nominal set, it has an overload valve (optional 2t to 5t) rated at 0 + 15% from the nominal value to
prevent the vehicle continue lifting.
2.5 Our jack may be used in a horizontal position provided that the pump is located on the lower side.
2.6 Important. Due to the characteristics of telescopic jacks, a residue of oil may be observed in some of the pistons.
This is totally normal and is part of the correct operation of the jack.
2.7 To raise the jack,use narrow end of jack handle to tighten release valve clockwise (CW ) Insert handle into socket,and operate pump.
2.8 To lower the jack,SLOW LY open the release valve knob by turning it counter clockwise (CCW).
2.9 Only BTI bottle jack serie can be used in horizontal position (see drawing).
BLEEDING AIR FROM THE JACK
Air may accumulate within a bottle jack during shipment or after prolonged use; this air can cause the bottle jack to respond "weak".
Please use the steps below to bleed the air from the jack.
a - Use the notched end of the provided handle to engage and open the release valve counterclockwise for no more than 1/2 full turn.
b - Locate and remove the oil lter plug.
c - Insert the handle into the handle sleeve, fully extend and retract ram 6 to 8 times. This will help release and pressurized air which
may be trapped within the reservoir.
Note : Ensure the oil level is just below the oil lter plug hole. Reinstall the oil lter plug and close the release valve.
3. MAINTENANCE
Important: Both the maintenance and repair of the jack may only be performed by qualied persons, who have sufcient knowledge of the hydraulic systems
used in these devices as a result of their training and experience.
3.1. Keep the jack clean and lubricate all moving parts at regular intervals, which must be clean and protected from aggressive conditions at all times.
3.2. Only original spare parts should be used.
3.3. Prior to each use, check for bent, broken, cracked or loose parts and solve the problem, if appropriate. If it is suspected that the jack has been
subjected to abnormal loads or has suffered any knocks, withdraw it from service until the problem has been rectied.
3.4. If the oil level needs to be checked or relled, with the piston fully retracted, remove the ller plug and drain its contents into a container. With the jack
in a horizontal position, proceed to introduce the necessary volume as indicated for each model in these instructions.
NU-DL.BTA-BTI_0916.indd 5 07/09/2016 09:12:15
GUARANTEE
Type D = 2 years. See the general conditions in the FACOM catalogue or the FACOM price list.
The parts table alongside shows the volume of oil required, and the levels with respect to the oil ller hole for each model.
Make sure that no dirt enters with the new oil.
Following a period of prolonged intensive use, it is recommendable to change the oil in order to extend the useful life of the jack.
Important: An excess of oil to the volume required may render the jack inoperative.
3.5. Only use hydraulic oil ISO 13.
Extremely Important: Never use brake uid.
3.6 When the jack is not in use, the screw, main piston and the pump piston should be retracted to avoid corrosion.
Apply an anti-corrosion product to the pistons, if appropriate.
Remove the handle from its position.
3.7 At the end of the useful life of the jack, drain off the oil and hand it over to an authorised agent and dispose of the jack in accordance with local regulations.
3.8 Both the repair kit, which exclusively contains the o-rings and seals of the jack, and the spare part sets must be ordered using the reference assigned
in the table.
PREVENTIVE MAINTENANCE
Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the jack clean and well lubricated to prevent foreign matter from
entering the system. If the jack has been exposed to rain, snow, sand, or grit, it must be cleaned before it is used. The use of alcohol, hydraulic bra-
ke uid, detergent motor oil, or transmission oil could damage the seals and result in jack failure. Use only approved hydraulic uid (type ISO 13).
1. When the jack is not is use, keep the piston and pump rods fully retracted. Store the jack on its base (in an upright position) and in a well protected area
where it will not be exposed to corrosive vapors, abrasive dust, or any other harmful elements.
2 Maintain the oil level at the bottom of the ller plug hole. If it's necessary to add oil, remove the ller plug, and ll the reservoir.
3. Visually inspect the jack before each use. Take corrective action if any of the following problems are found:
a. Cracked or damaged housing e. lncorrectly functioning swivel heads or adj. screw
b. Excessive wear, bending, or other damage f. Loose hardware
c. Leaking hydraulic uid g. Modied or altered equipment
d. Scored or damaged piston rod
TROUBLESHOOTING GUIDE
Repair procedures must be performed in a dirt-free environment by qualied personnel who are familiar with this equipment.
Trouble Cause Solution
Erratic Action 1 . Air in system.
2. Viscosity of oil too high.
3. Ram sticking or binding.
4. lnternal leakage in ram.
1. With jack sitting on its base and ram retracted, bleed air by ope-
ning release valve and remove oil plug. Pump for 10 seconds.
2. Change to a lower viscosity oil.
3. Look for dirt, gummy deposits, leaks, misalignment, worn
parts, or defective packing.
4. Replace worn packings. Look for excessive contamination or wear.
Ram does not advance 1 . Release valve is open.
2. Law/no oil in reservoir.
3. Air locked system.
4. Load is above capacity of system.
1. Close release valve.
2. Remove oil plug, ll jack with oil to bottom of oil ll hole and bleed
system.
3. With jack sitting on its base and ram retracted, bleed air by
opening release valve and remove oil plug. Pump for 10 seconds.
4. Use correct equipment.
Ram only extends partially 1. Law oil level in reservoir.
2. Piston rod is binding.
1. Fill with oil to ll line & bleed system.
2. Look for dirt, gummy deposits, leaks, misalignment, worn
parts, or defective packing.
Ram advances slowly 1. Pump not working correctly .
2. Leaking seals.
1. Rework pump
2.Replace seals. Contact your Facom distributor.
Ram advances but doesn't
hold pressure
1. Release valve is open.
2. Ram seals are leaking.
3. Pump check valve not working.
4. Overload valve leaking or not adjusted.
1. Close release valve.
2. Replace seals. Contact your Facom distributor.
3. Clean / replace check valve. Contact your Facom distributor.
4. replace / adjust overload valve. Contact your Facom distributor.
Jack leaks oil 1. Worn or damaged seals. 1. Replace seals. Contact your Facom distributor.
Ram will not retract, or
retracts slowly
1. Release valve is closed.
2. Reservoir too full.
3. Ram damaged internally.
1. Open release valve.
2. Drain oil to correct level.
3. Take jack to authorized service center for repair. Contact your
Facom distributor.
NU-DL.BTA-BTI_0916.indd 6 07/09/2016 09:12:15
FR DÉCLARATION DE CONFORMITÉ
NOUS, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCE, DÉCLARONS SOUS NOTRE PROPRE RESPONSABILITÉ QUE LES
PRODUITS : DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA CRICS BOUTEILLES 2t / 5t / 8t / 12t / 20t / 30t
MARQUE FACOM SONT CONFORMES AUX DISPOSITIONS DES DIRECTIVES EUROPÉENES SUIVANTES:
- DIRECTIVE “ MACHINES ” 2006/42/CE
EN DECLARATION OF COMPLIANCE
WE, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCE, STATE UNDER OUR LIABILITY THAT THE FOLLOWING PRODUCTS:
DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA BOTTLE JACKS: 2t / 5t / 8t / 12t / 20t / 30t BY FACOM
COMPLY WITH THE PROVISIONS SET OUT IN THE FOLLOWING EUROPEAN DIRECTIVES:
- “MACHINERY DIRECTIVE ” 2006/42/CE
DE KONFORMITÄTSERKLÄRUNG
WIR, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANKREICH, BESCHEINIGEN HIERMIT IN ALLEINIGER VERANTWORTUNG,
DASS DIE ERZEUGNISSE: DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA STEMPELWAGENHEBER 2t / 5t /
8t / 12t / 20t / 30t MARKE FACOM MIT DEN BESTIMMUNGEN DER FOLGENDEN EUROPÄISCHEN RICHTLINIEN ÜBEREINSTIMMEN:
- „MASCHINENRICHTLINIE” 2006/42/CE
NL CONFORMITEITSVERKLARING
ONDERGETEKENDE, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANKRIJK, VERKLAART ONDER DE EIGEN
VERANTWOORDELIJKHEID DAT DE PRODUCTEN: DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA
FRESKRIKKEN 2t / 5t / 8t / 12t / 20t / 30t MERK FACOM VOLDOEN AAN DE BEPALINGEN VAN DE VOLGENDE EUROPESE RICHTLIJNEN:
- ‘’ MACHINERICHTLIJN ‘’ 2006/42/CE
ES DECLARACIÓN DE CONFORMIDAD
NOSOTROS, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCIA, DECLARAMOS BAJO NUESTRA PROPIA RESPONSABILIDAD
QUE LOS PRODUCTOS: DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA GATO DE BOTELLA 2t / 5t / 8t / 12t /
20t / 30t MARCA FACOM SON CONFORMES A LAS DISPOSICIONES DE LAS SIGUIENTES DIRECTIVAS EUROPEAS:
- DIRECTIVA ‘’MÁQUINAS’’ 2006/42/CE
IT DICHIARAZIONE DI CONFORMITÀ
LA SOTTOSCRITTA, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCE, DICHIARA SOTTO LA PROPRIA RESPONSABILITA’ CHE
I PRODOTTI : DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA SOLLEVATORE A BOTTIGLIA 2t / 5t / 8t / 12t /
20t / 30t MARCA FACOM SONO CONFORMI ALLE DISPOSIZIONI DELLE SEGUENTI DIRETTIVE EUROPEE :
- DIRETTIVA Ò MACCHINE Ó 2006/42/CE
PT DECLARAÇÃO DE CONFORMIDADE
NÓS, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCE, DECLARAMOS A NOSSA PRÓPRIA RESPONSABILIDADE SOBRE OS
PRODUTOS: DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA MACACO GARRAFA 2t / 5t / 8t / 12t / 20t / 30t
MARCA FACOM ESTÃO EM CONFORMIDADE COM AS DISPOSIÇÕES DAS SEGUINTES DIRECTIVAS EUROPEIAS:
- DIRECTIVA “MÁQUINAS“ 2006/42/CE
PL DEKLARACJA ZGODNOŚCI
FIRMA FACOM S.A.S. 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANCJA OŚWIADCZA NA SWOJĄ CAŁKOWITĄ ODPOWIEDZIALNOŚĆ, ŻE PRODUKTY:
DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA
PODNOŚNIK SŁUPKOWE
2t / 5t / 8t / 12t / 20t / 30t
MARKI
FACOM JEST ZGODNY Z ZALECENIAMI NASTĘPUJĄCYCH DYREKTYW EUROPEJSKICH:
- DYREKTYWA "MASZYNY"
2006/42/CE
DA OVERENSSTEMMELSESERKLÆRING
VI, FACOM S.A.S., 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - FRANKRIG, ERKLÆRER UNDER VORES EGET ANSVAR, AT PRODUKTERNE :
DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA FLASKEDONKRAFTE 2t / 5t / 8t / 12t / 20t / 30t AF MÆRKET
FACOM OVERHOLDER BESTEMMELSERNE I FØLGENDE EUROPÆISKE DIREKTIVER:
- MASKINDIREKTIV 2006/42/CE
EL ΔΗΛΩΣΗ ΣΥΜΜΩΡΦΩΣΗΣ
ΕΜΕΙΣ, Η ΕΤΑΙΡΕΙΑ FACOM S.A.S., ΜΕ ΕΔΡΑ 6/7 RUE GUSTAVE EIFFEL - 91 420 MORANGIS - ΓΑΛΛΙΑ, ΔΗΛΩΝOΥΜΕ ΜΕ ΑΠOΚΛΕΙΣΤΙΚΗ ΜΑΣ
ΕΥΘΥΝΗ, OΤΙ ΤΑ ΠΡOΪOΝΤΑ: DL.2BTI/BTA, DL.5BTI/BTA, DL.8BTI/BTA, DL.12BTI/BTA, DL.20BTI/BTA, DL.30BTI/BTA
ΤΗΛΕΣΚΟΠΙΚΟΊ ΓΡΎΛ ΟΙ
''�ΠΟΥΚΆΛΑ'',
2t / 5t / 8t / 12t / 20t / 30t
ΚΑΤΑΣΚΕΥΗΣ FACOM
ΠΛΗΡOΥΝ ΤΙΣ ΠΡOΔΙΑΓΡΑΦΕΣ ΤΩΝ ΠΑΡΑΚΑΤΩ ΕΥΡΩΠΑΪΚΩΝ OΔΗΓΙΩΝ:
- ΩΔΗΓΙΑ “ΠΕΡΙ ΜΗΩΑΝΗΜΑΤΩΝ” 2006/42/CE
LE RESPONSABLE QUALITÉ FACOM
THE FACOM QUALITY MANAGER
NU-DL.BTA-BTI_0916.indd 26 07/09/2016 09:12:30
NU-DL.BTA /BTI_0916
BELGIQUE
LUXEMBOURG
Stanley Black&Decker BVBA
Divisie Facom
Egide Walschaerstraat 16
2800 Mechelen
Tel 0032 15 47 39 30
www.facom.be
NETHERLANDS
Stanley Black&Decker Netherlands BV
Facom Netherlands
Postbus 83
6120 AB Born
Nederland
Tel 0800 236 236 2
www.facom.nl
DANMARK
FINLAND
ISLAND
NORGE
SVERIGE
FACOM Nordic
Flöjelbergsgatan 1c
SE-431 35 Mölndal, Sweden
Box 94, SE-431 22 Mölndal, Sweden
Tel. +45 7020 1510
Tel. +46 (0)31 68 60 60
Tel.. +47 22 90 99 10
Tel. +358 (0)10 400 4333
Facom-Nordic
@sbdinc.com
ASIA
The Stanleyworks( Shanghai) Co.,
Ltd 8/F,Lujiazui Fund Tower No.101,
Zhulin Road PuDong District
Shanghai, 20122,China
Tel: 8621-6162 1858
Fax: 8621-5080 5101
DEUTSCHLAND
STANLEY BLACK & DECKER Deutschland
GmbH
Black & Decker Str. 40
65510 Idstein
Tel.: +49 (0) 6126 21 2922
Fax +49 (0) 6126 21 21114
verkaufde.facom
@sbdinc.com
www.facom.com
SUISSE
Stanley Works Europe Gmbh
In der Luberzen 42
CH - 8902 Urdorf
Tel: 00 41 44 755 60 70
Fax: 00 41 44 755 70 67
ESPAÑA
STANLEY BLACK & DECKER IBÉRICA
S.L.U
Parque de Negocios “Mas Blau” - Edicio
Muntadas - C/Berguedá 1, Of. A6 - 08820
- El Prat de Llobregat - Barcelona -
M +34 93 479 74 00
F +34 93 479 74 47
ÖSTERREICH
STANLEY BLACK & DECKER Austria
GmbH
Oberlaaerstrasse 248
A-1230 Wien
Tel.: +43 (0) 1 66116-0
Fax.: +43 (0) 1 66116-613
verkaufat.sbd
@sbdinc.com
www.facom.at
PORTUGAL
BLACK & DECKER Limited SARL –
Sucursal em Portugal
Quinta da Fonte - Edifício Q55 D. Diniz,
Rua dos Malhões, 2 e 2A - Piso 2 Esquer-
do 2770 - 071 Paço de Arcos - Portugal
Tel.: +351 214 667 500
Fax: +351 214 667 580
UNITED
KINGDOM EIRE
Stanley Black & Decker UK Limited
3 Europa Court
Shefeld Business Park
Shefeld, S9 1XE
Tél. +44 1142 917266
Fax +44 1142 917131
www.facom.com
ITALIA
SWK UTENSILERIE S.R.L.
Sede Operativa : Via Volta 3
21020 MONVALLE (VA) - ITALIA
Tel: 0332 790326
Fax: 0332 790307
Česká Rep.
Slovakia
Stanley Black & Decker
Czech Republic s.r.o.
Türkova 5b
149 00 Praha 4 - Chodov
Tel.: +420 261 009 780
Fax. +420 261 009 784
LATIN
AMERICA
FACOM S.L.A.
9786 Premier Parkway
Miramar, Florida 33025 USA
Tel: +1 954 624 1110
Fax: +1 954 624 1152
POLSKA
Stanley Black & Decker Polska Sp. z o.o
ul. Postepu 21D, 02-676 Warszawa
Tel: +48 22 46 42 700
Fax: +48 22 46 42 701
France et internationale
FACOM S.A.S
6/8 rue Gustave Eiffel
91420 MORANGIS - France
Tel: 01 64 54 45 45
Fax: 01 69 09 60 93
www.facom.com
En France, pour tous renseignements techniques sur l’outillage à main, téléphonez au : 01 64 54 45 14
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Facom DL.30BTA User manual

Type
User manual

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