Rikon Power Tools 70-200EVS Owner's manual

Brand: Rikon Power Tools

Model: 70-200EVS

Category: Lathes

Type: Owner's manual

Variable Speed Mini Lathe

Model: 70-200EVS

Owner’s Manual

Record the serial number and date of purchase

in your manual for future reference.

Serial number:

Date of purchase:

For more information:

www.rikontools.com or [email protected]

For Parts or Questions:

[email protected] or 877-884-5167

Part # 70-200EVSM1

Index

1 GENERAL INFORMATION

1.1 Foreword

2 MACHINE DESCRIPTION

2.1 Machine identification

2.2 Getting to know your machine

2.3 Technical specification

2.4 Recommended protective clothing

2.5 Noise emission

2.6 Prescribed use of the machine

2.7 Hazards

2.8 Safety instructions for mini lathe

3 INSTALLATION

3.1 Installing tool rest and base on lathe bed

3.2 Attaching spur center on the headstock

3.3 Attaching live center on the tailstock

3.4 Installing tool holder on the lathe bed

3.5 Secure lathe to a solid work surface

4 ADJUSTMENT

4.1 Knockout bar

4.2 Installing or uninstalling the faceplate to the headstock

4.3 Adjusting the tool rest

4.4 Adjusting tailstock

4.5 Changing spindle speeds

5 OPERATIONS

5.1 ON/OFF switch

5.2 Typical operations

6 MAINTENANCE

7 ELECTRICAL REQUIREMENTS

8 WIRING DIAGRAM

9 PARTS DIAGRAM/PARTS LIST

10 TROUBLESHOOTING

11 WARRANTY

1. General Information

1.1 FOREWORD

This manual must be read and understood before operating the machine. This will provide a better working knowledge of the

machine, for increased safety and to obtain the best results.

2. Machine Description

2.1 MACHINE IDENTIFICATION

There is a plastic identification plate fixed to the machine, containing the specifications, serial number.

2.2 GETTING TO KNOW YOUR MACHINE

1 Lifting handle

2 Handwheel

3 Face plate

4 Spur center

5 Tool rest

6 Live center

7 Tail stock

8 Tailstock handwheel

9 Tailstock spindle locking arm

10 Tool rest base

11 Tool holder

12 Motor

13 Lathe bed

14 Tailstock locking lever

15 Switch

16 Tool rest base locking lever

17 Spindle lock

1417 16 15

2.3 TECHNICAL SPECIFICATION

SPECIFICATION 70-200EVS

Swing over bed 12"

Swing over tool rest base 9-1/2"

Working distance between centers 16"

Motor 110V/60Hz, 1/2HP

Speeds Electronic Variable

Speed ranges 400-850, 750-1600, 1500-3000 RPM

Spindle thread 1" x 8TPI

Headstock taper MT2

Tailstock taper MT2

Hole through spindle 3/8"

Ram travel 2-1/2"

2.4 RECOMMENDED PROTECTIVE CLOTHING

• Non-slip footwear is recommended.

• Do not wear loose clothing, neckties or jewellery; they can be caught in moving parts.

• Roll up long sleeves above the elbow.

• Wear protective hair covering to contain long hair.

2.5 NOISE EMISSION

The measurements of noise, in the working position and during operation, were carried out under the standard ISO 7960 Annex B and C:

Instantaneous acoustic pressure:

Sound power level(no load) <98dB(A)

Sound power level(load) <107dB(A)

Sound Pressure level(no load) <89dB(A)

Sound Pressure level(load) <98dB(A)

Constant K=4 dB measured in accordance with EN ISO 3746:1995

The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission

and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence

the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise etc. i.e.

the number of machines and other adjacent processes. Also the permissible exposure level can vary from country to country. This

information, however, will enable the user of the machine to make a better evaluation of the hazard and risk.

2.6 PRESCRIBED USE OF THE MACHINE

This machine is intended for turning between centers and face plate turning of solid woods. The permissible workpiece dimensions

must be observed (see Technical Specification).

Any other use is not as specified. Unspecified use, modification of the machine or use of parts not tested and approved by the

equipment manufacturer can cause unforeseen damage.

2.7 HAZARDS

ATTENTION Mini lathe still present risks that cannot be eliminated by the manufacturer. Therefore the user must be aware that wood

working machines are dangerous if not used with care and all safety precautions adhered to.

2.8 SAFETY INSTRUCTIONS FOR MINI LATHES

A mini lathe is a tool which due to operator carelessness, cause serious personal injury. It is therefore strongly recommended you

read and observe:

1. Do not operate this machine until you have read all of the following instructions.

2. Do not attempt to operate this machine until it is completely assembled.

3. Do not turn ON this machine if any pieces are missing.

4. If you are not familiar with the operation of the machine, obtain assistance from a qualified person.

5. It is highly recommended that this machine be firmly mounted to a flat and secure work surface.

6. Always wear protective eyewear prior to operating this machine.

7. Do not operate this machine if you are under the influence of drugs and/or alcohol.

8. Remove all jewelry prior to operating this machine.

9. Do not wear any gloves while operating this machine.

10. Always make sure the power switch is in the OFF position prior to plugging in the machine.

11. Always make sure the power switch is in the OFF position when doing any assembly or setup operation.

12. Always turn the power switch to the OFF position and let the work piece come to a complete stop prior to removal.

13. Use only sharp lathe tools.

14. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.

15. This machine must be properly grounded.

16. When turning between centers, make sure headstock and tailstock are snug against work piece.

17. When face plate turning, rough-cut work piece close to the finished shape before screwing to face plate.

18. Never jam tools into work piece or take too big a cut.

19. Do not operate this machine without following all these instructions.

20. Keep these instructions for future reference.

California Proposition 65 Warning

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains

chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.Your risk from

exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in

a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out

microscopic particles.

For more detailed information about California Propostion 65 log onto rikontools.com.

3. Installation

CAUTION

The machine must not be plugged in and the power switch must

be in the OFF position until assembly is complete.

3.1 INSTALLING TOOL REST AND BASE ON

LATHE BED

- Remove the tailstock assembly by releasing the locking

handle and sliding the assembly off the end of the lathe bed.

- Slide the tool rest base onto the lathe bed and reinstall the

tailstock assembly.

- Loosen locking arm and insert tool rest into tool rest base,

adjust height up or down and tighten locking arm. (See FIG. 1)

3.2 ATTACHING SPUR CENTER ON THE

HEADSTOCK

- Insert spur center, with a No.2 Morse Taper shank, into the

headstock spindle. (See FIG.2)

3.3 ATTACHING LIVE CENTER ON THE

TAILSTOCK

- Insert the live center, with a No.2 Morse Taper shank into the

tailstock spindle. (See FIG.3)

FIG. 1

FIG. 2

FIG. 3

Tool rest base

Tool rest

Locking arm

Spur center

Live center

3.4 INSTALLING TOOL HOLDER ON THE

LATHE BED

- Located the tool holder from the carton, and install it onto the

lathe bed with two pan head screws. (See FIG.4)

FIG. 4

FIG. 5

3.5 SECURE LATHE TO A SOLID WORK

SURFACE

- The lathe must be attached to a solid work surface or stand.

Four mounting holes are easily accessible at the base of the

lathe. (See FIG.5)

FIG. 6

FIG. 7

Tool holder

Mounting holes

FIG. 5

4. Adjustment

4.1 KNOCKOUT BAR

- The knockout bar is used to remove the spur center from the

headstock spindle. Insert knockout bar into hole at opposite side

from spur center. (See FIG.6)

- The knockout bar is also used to remove the live center from

the tailstock spindle. Loosen locking and rotate the hand wheel

counter clockwise to retract spindle into the body of the tailstock.

The live center will be pushed out of the spindle. (See FIG.7)

Knockout bar

4.2 INSTALLING OR UNINSTALLING THE

FACEPLATE TO THE HEADSTOCK

- Thread the faceplate clockwise onto the headstock spindle.

Next, engage the spindle lock and stop the spindle from turning,

and tighten faceplate with supplied wrench. (See FIG.8)

- Engage the spindle lock and stop the spindle from turning and

loosen faceplate with supplied wrench. Unthread the faceplate

anticlockwise from the headstock spindle.

FIG. 8

Faceplate

Spindle lock

4.3 ADJUSTING THE TOOL REST

- The tool rest base can be easily moved along the lathe bed.

Loosen locking lever counter clockwise, slide tool rest base to

new position, and tighten locking lever clockwise.

- To adjust the height fo the tool rest, loosen locking arm, raise or

lower tool rest, tighten locking arm. (See FIG.9)

NOTE:

Position the tool rest as close to the work piece as possible. It

should be 1/8" above the centerline of the workpiece.

- To adjust clamping action of the tool rest base, remove base

and adjust nut clockwise to tighten and counterclockwise to

loosen. (See FIG.10)

FIG. 9

FIG. 10

Tool rest

Tool rest base

Locking lever

Locking arm

Tool rest base

Locking lever

Locking arm

4.4 ADJUSTING TAILSTOCK

- Loosen locking lever to move the tailstock along the lathe bed

to desired position. Tighten lever.

- To adjust clamping action of the tailstock, remove it from lathe

bed and adjust nut clockwise to tighten and counterclockwise to

loosen. (See FIG.11)

FIG. 11

Nut

- To adjust tailstock arm in or out, loosen locking arm and turn

handwheel. When the tailstock arm is in a desired position,

tighten locking arm. (See FIG.12)

Handwheel

Tailstock arm

Locking arm

Locking lever

FIG. 12

4.5 CHANGING SPINDLE SPEEDS(FIG.13)

- The lathe features three step motor and headstock spindle

pulleys. These three drive ratios are used in conjunction with the

electronic variable speed control to provide maximum power and

speed when required.

- Open both motor pulley and Headstock pulley access doors.

Loosen motor locking arm and raise motor.

Move drive belt to selected drive ratio.

Lower motor for adequate belt tension and tighten locking arm.

(Do not apply excessive load onto the belt prior to locking, as

damage may result.)

- High ratio range - (small diameter Headstock pulley / large

diameter motor pulley) This ratio is for faster speeds - eg.

Spindle turning and small Faceplate projects.

- Medium ratio range - (center Headstock / Motor Pulley

diameters) This ratio is suitable for most general woodturning

work such as Spindle and Faceplate projects.

- Low ratio range - (large diameter Headstock pulley / small

diameter motor pulley) This range will provide maximum lower

speed power ideally suited for larger Bowl turning projects.

- Once the desired ratio has been selected, firstly ensure the

project is fixed to the machine in a strong and safe manner and

fully supported by the Tailstock where possible.

Make sure the speed control knob is set on the slowest "o"

position.

The machine can now be started with the speed control knob

being slowly increased until a suitable and safe cutting speed is

achieved.

NOTE:

For operator safety, always return speed control knob to "O"

position when stopping the machine.

FIG. 13

Access cover

Locking arm

Tension lever

6. Maintenance

CAUTION

BEFORE CLEANING OR CARRYING OUT MAINTENANCE WORK, DISCONNECT THE MACHINE FROM THE POWER SOURCE

(WALL SOCKET). NEVER USE WATER OR OTHER LIQUIDS TO CLEAN THE MACHINE. USE A BRUSH. REGULAR MAINTE-

NANCE OF THE MACHINE WILL PREVENT UNNECESSARY PROBLEMS.

- Keep the lathe bed casting clean and lubricated.

- Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear.

- Keep the ventilation slots of the motor clean to prevent it from overheating.

- Remove all saw dust and chips from the lathe after each use.

FIG. 16

5. Operations

CAUTION

Disengage spindle lock before turning the machine on.

5.1. ON/OFF SWITCH (See FIG.14)

· To switch ON = press green switch button.

· To switch OFF = press red switch button.

· To micro-adjust motor speed = Turn micro-adjusting knob.

5.2. TYPICAL OPERATIONS

- The lathe is set up for a typical spindle turning operation. (See

FIG.15)

- The lathe can be set up for a faceplate turning operation. The

work piece should be "rough cut" as close as possible to finished

shape before mounting. (See FIG.16)

FIG. 14

FIG. 15

7. Electrical Requirements

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of elec-

tric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must

be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not t the outlet, have the proper outlet installed by a qualied electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having

an outer surface that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the

electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualied electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to

whether the tool is properly grounded.

Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles that accept the tool's plug.

Repair or replace a damaged or worn cord immediately.

8. Wiring Diagram

CAUTION

This machine must be grounded.

Replacement of the power supply cable should only be done by a qualied electrician.

9. Parts Diagram

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 9

2 0

1 8

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 5

2 3

2 8

2 6

2 7

2 9

3 0

3 1

2 9

3 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

4 9

5 0

5 15 2

5 3

5 4

5 5

5 6

5 9

6 0

6 1

6 2

6 3

6 4

6 5

5 7

5 8

6 6

6 7

6 8

6 9

7 0

5 5

5 6

5 2

Handwheel

Bearing

Wave washer

Retaining ring

Spindle head

Spindle lock pin

Spring

Spindle lock tube

Spindle lock nut

Cap nut M6

Retaining ring

Bearing

Spindle

Faceplate

Spur center

Screw M6X16

Spindle pulley

Hex. Socket set screw

Spring washer 6

Flat washer 6

Rivet 3x7

Plastic window

Pan head screw M6X16

Spindle head cover

Locknut M6

Pan head screw M4X8

Hinge

Bed plate

Pan head screw

Lifting handle clamping

Lifting handle

Cover plate

Bed

Motor pulley

Hex. Socket set screw

Locknut M8

Hex. Socket head screw

Spring washer 6

Belt tension handle

Locking arm

Motor

Pan head screw

Switch box

Pan head screw

Hex nut M4

Transducer

Plate

Locking lever

Collar

Locking arm

Tool rest

Retaining ring

Tool rest base

Clamp bolt cover

Position plate

Lock nut M10

Live center

Axle sleeve

Bolt

Retaining ring

Locking arm

Tail stock

Handwheel

Handwheel handle

Screw

Hex socket set screw

Set screw M5X10

Lock lever

Thread shaft

Spring

Ref No. Description Ref No. Description

Parts List

10. Troubleshooting

Troubleshooting

5-Year Limited Warranty

RIKON Power Tools, Inc. (“Seller”) warrants to only the original retail consumer/purchaser of

our products that each product be free from defects in materials and workmanship for a period

of five (5) years from the date the product was purchased at retail. This warranty may not be

transferred.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence,

accidents, repairs, alterations, lack of maintenance or normal wear and tear. Under no

circumstances will Seller be liable for incidental or consequential damages resulting from

defective products. All other warranties, expressed or implied, whether of merchantability,

fitness for purpose, or otherwise are expressly disclaimed by Seller. This warranty does not cover

products used for commercial, industrial or educational purposes.

This limited warranty does not apply to accessory items such as blades, drill bits, sanding discs or

belts and other related items.

Seller shall in no event be liable for death, injuries to persons or property, or for incidental,

contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty proof of purchase documentation, which includes date of

purchase and an explanation of the complaint, must be provided.

enclosed warranty card and mail it to:

RIKON Warranty

16 Progress Rd.

Billerica, MA 01821

The card must be entirely completed in order for it to be valid. If you have any questions

please contact us at 877-884-5167 or email us at [email protected].

11. Warranty

For more information:

16 Progress Rd.

Billerica, MA 01821

877-884-5167 / 978-528-5380

[email protected]

www.rikontools.com

Rikon Power Tools 70-200EVS Owner's manual

Brand: Rikon Power Tools

Model: 70-200EVS

Category: Lathes

Type: Owner's manual

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Rikon Power Tools 70-200EVS Owner's manual

Rikon Power Tools 70-200EVS Owner's manual

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