Krone BA BiG PACK 890, 1270, 1290 HS XC Operating instructions

Original operating instructions

BiG PACK Baler

BiG PACK 890

BiG PACK 890 XC

BiG PACK 1270

BiG PACK 1270 XC

BiG PACK 1290

BiG PACK 1290 XC

BiG PACK 1290 HDP

BiG PACK 1290 HDP XC

(from serial no.: 842 448)

Order no.: 150 000 137 01 en

31.01.2012

Foreword

2

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CV0

EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone Big Pack Baler

Type/types: Big Pack 890; Big Pack 1270; Big Pack 1290; Big Pack 1290 HDP

Big Pack 890 XC; Big Pack 1270 XC; Big Pack 1290 XC;

Big Pack 1290 HDP XC

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 23.01.2012

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Foreword

3

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1 Foreword

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Dear Customer!

By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the BiG PACK baler to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the BiG PACK baler.

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Note

In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Table of Contents

4

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2 Table of Contents

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1 Foreword .................................................................................................................................................3

2 Table of Contents...................................................................................................................................4

3 Introduction...........................................................................................................................................12

3.1 Purpose of Use................................................................................................................................ 12

3.2 Validity ............................................................................................................................................. 12

3.2.1 Contact......................................................................................................................................... 12

3.3 Identification Plate ........................................................................................................................... 13

3.4 Information Required for Questions and Orders.............................................................................. 13

3.5 Intended Use ................................................................................................................................... 14

3.6 Identifying Symbols in the Operating Instructions ........................................................................... 15

3.7 Identification of the hazard warnings............................................................................................... 15

3.8 Technical data ................................................................................................................................. 16

3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed.................................................... 16

3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed................................................ 17

3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed................................................ 18

3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed............................. 19

3.9 Lubricants ........................................................................................................................................ 20

3.9.1 Filling Quantities and Lubrication Designations for Gearboxes................................................... 20

3.9.2 Oil quantities and designations for the on-board hydraulic system............................................. 21

3.9.3 Oil quantities and designations for the compressor..................................................................... 21

3.10 General Technical Description......................................................................................................... 22

3.11 Connection prerequisites on tractor................................................................................................. 23

3.12 Electrical connections...................................................................................................................... 23

3.12.1 Hydraulic connections.............................................................................................................. 24

3.13 Machine overview............................................................................................................................ 26

3.13.1 Left Side of the Big Pack Baler with Tandem Axle.................................................................. 26

3.13.2 Right Side of the Big Pack Square Baler with Tandem Axle................................................... 28

3.13.3 How the VFS Conveyor System Works................................................................................... 30

4 Safety.....................................................................................................................................................32

4.1.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 32

4.1.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 32

4.1.3 Safety-conscious work practices ................................................................................................. 32

4.2 Safety Instructions and Accident Prevention Regulations............................................................... 33

4.3 Hitched Implements......................................................................................................................... 34

4.4 PTO operation ................................................................................................................................. 35

4.5 Hydraulic system ............................................................................................................................. 36

4.6 Tyres................................................................................................................................................ 36

4.7 Maintenance .................................................................................................................................... 37

Table of Contents

5

4.8 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 37

4.9 Inadmissible Modes of Operation.................................................................................................... 37

4.10 Safety Instructions on the Machine ................................................................................................. 37

4.11 Introduction...................................................................................................................................... 38

4.12 Position of the Adhesive Safety Stickers on the Machine............................................................... 40

4.13 Position of the General Information Labels on the Machine............................................................ 42

4.13.1 Re-Ordering the Adhesive Safety and Information Labels...................................................... 43

4.13.2 Affixing the Adhesive Safety and Information Labels.............................................................. 43

4.14 Special safety instructions............................................................................................................... 44

4.14.1 Ladder...................................................................................................................................... 44

4.14.2 Fire extinguisher ...................................................................................................................... 45

4.15 Parking brake................................................................................................................................... 46

4.16 Flywheel brake................................................................................................................................. 47

4.17 Parking support................................................................................................................................ 48

4.17.1 Hydraulic parking jack (optional).............................................................................................. 49

5 Commissioning.....................................................................................................................................52

5.1 Adjusting the drawbar height........................................................................................................... 53

5.2 Adjusting the height of the drive train.............................................................................................. 54

5.3 Mounting onto the Tractor................................................................................................................ 55

5.4 PTO shaft......................................................................................................................................... 56

5.4.1 Length adjustment....................................................................................................................... 56

6 Start-up..................................................................................................................................................57

6.1 Mounting onto the Tractor................................................................................................................ 58

6.1.1 Install the PTO shaft .................................................................................................................... 59

6.2 Hydraulics........................................................................................................................................ 61

6.2.1 Special Safety Instructions .......................................................................................................... 61

6.2.2 Connecting the hydraulic lines..................................................................................................... 61

6.3 Hydraulic brake (Export).................................................................................................................. 64

6.4 Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64

6.5 Load-sensing connection................................................................................................................. 65

6.5.1 Operating the Machine without LS (Load-Sensing Connection) ................................................. 65

6.5.2 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 65

6.6 Compressed Air Connections for the Compressed Air Brake......................................................... 66

6.6.1 Supports for compressed air hoses............................................................................................. 67

6.7 Electrical connections...................................................................................................................... 68

6.7.1 Working floodlight (optional)........................................................................................................ 69

6.8 LED strips ........................................................................................................................................ 69

7 Driving and Transport..........................................................................................................................70

7.1 Preparations for road travel............................................................................................................. 70

7.1.1 Lifting the Pick-up ........................................................................................................................ 70

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6

7.1.2 Roller chute hydraulically activated ............................................................................................. 71

7.1.3 Bale chute in transport position (optional)................................................................................... 71

7.1.4 Checking the lighting system....................................................................................................... 72

7.1.5 Parking brake............................................................................................................................... 72

7.2 Moving ............................................................................................................................................. 73

7.3 Handling the Coaster/Steering Axle (Special Equipment)............................................................... 74

7.3.1 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 76

7.3.2 Operating the Machine without LS (Load-Sensing Connection) ................................................. 76

7.3.3 Moving the machine without hydraulic connections .................................................................... 77

7.4 Parking............................................................................................................................................. 77

7.4.1 Parking brake............................................................................................................................... 78

7.4.2 Wheel chocks............................................................................................................................... 79

8 KRONE ISOBUS-Terminal CCI 100.....................................................................................................80

8.1 Installing the terminal into cabin ...................................................................................................... 81

8.2 ISOBUS short cut button ................................................................................................................. 82

8.2.1 Connecting the terminal (on tractors with integrated ISOBUS system)....................................... 84

8.2.2 Connecting the terminal (on tractors without ISOBUS system)................................................... 85

8.2.3 Switching the terminal on / off when the machine is not connected............................................ 86

8.2.4 Switching the terminal on / off when the machine is connected.................................................. 87

8.3 Function keys................................................................................................................................... 88

8.4 Manual mode................................................................................................................................... 94

8.4.1 Manual mode basic screen.......................................................................................................... 94

8.4.2 Setting the target bale channel flap pressure.............................................................................. 97

8.4.3 Setting the bale length................................................................................................................. 98

8.5 Automatic Mode............................................................................................................................. 100

8.6 Buttons on the machine................................................................................................................. 102

8.7 Description of baling process......................................................................................................... 103

8.8 Bale channel chamber empty........................................................................................................ 103

8.8.1 Bale channel chamber full ......................................................................................................... 103

8.9 Menu Level .................................................................................................................................... 104

8.9.1 Short overview........................................................................................................................... 104

8.9.2 Calling up the menu level .......................................................................................................... 105

8.10 Main menu 1 'Settings'................................................................................................................... 106

8.10.1 Menu 1-1 „Correction value bale length“ ............................................................................... 107

8.10.2 Menu 1-2 „Knotter signal“...................................................................................................... 108

8.10.3 Menu 1-3 „Sensitivity of the direction display“....................................................................... 109

8.10.4 Menu 1-5 „Central lubrication“............................................................................................... 110

8.10.5 Menu 1-6 'Knotter blowing' .................................................................................................... 112

8.10.5.1 Menu 1-6-2 „Bales / blow“.............................................................................................. 113

8.10.5.2 Menu 1-6-3 „Blow time“ ................................................................................................. 114

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7

8.10.6 Menu 1-7 'Knotter control'...................................................................................................... 115

8.11 main menu 2 „counters“................................................................................................................. 117

8.11.1 Menu 2-1 'Customer counters'............................................................................................... 118

8.11.2 Menu 2-2 „Total bale counter“ ............................................................................................... 120

8.12 Main menu 4 „Service“................................................................................................................... 122

8.12.1 Menu 4-2 „Manual sensor test“.............................................................................................. 123

8.12.2 Actuator test........................................................................................................................... 131

8.12.3 Menu 4-4 „Manual actuator test“............................................................................................ 131

8.13 Main menu 5 'Information'.............................................................................................................. 136

8.14 Main menu 6 „Fitter“ ...................................................................................................................... 137

8.15 Alarm message.............................................................................................................................. 138

8.15.1 Alarm messages.................................................................................................................... 139

9 ISOBUS operation ..............................................................................................................................147

9.1 Attaching the ISOBUS terminal ..................................................................................................... 148

9.1.1 Connection terminal to tractor.................................................................................................... 148

9.1.2 Connection tractor to machine................................................................................................... 148

9.2 Differing functions to KRONE ISOBUS terminal CCI .................................................................... 149

9.3 ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 150

9.3.1 Example of a joystick assignment for Fendt (default setting).................................................... 151

10 Operation.............................................................................................................................................152

10.1 Pick up........................................................................................................................................... 153

10.2 Default Setting (Working Height Setting)....................................................................................... 153

10.2.1 Driving with Pick-up in fixed position ..................................................................................... 154

10.3 Roller crop guide............................................................................................................................ 155

10.4 Cutting system............................................................................................................................... 156

10.4.1 General.................................................................................................................................. 156

10.4.2 Cutting length......................................................................................................................... 157

10.4.3 Activating the cutting system................................................................................................. 158

10.5 Blade Changing ............................................................................................................................. 158

10.5.1 Unlocking the blade shaft ...................................................................................................... 160

10.6 Removing blockages ..................................................................................................................... 161

10.7 Baling Force Regulation ................................................................................................................ 162

10.8 Ejection of the last bale.................................................................................................................. 163

10.8.1 Opening the bale channel chamber....................................................................................... 163

10.8.1.1 Medium design:.............................................................................................................. 163

10.8.1.2 Comfort design:.............................................................................................................. 163

10.8.2 Activating the bale ejector...................................................................................................... 164

10.8.2.1 Medium electronics design:........................................................................................... 164

10.8.3 Comfort electronics design:................................................................................................... 164

10.9 Hydraulically foldable roller chute.................................................................................................. 165

Table of Contents

8

10.9.1 Medium design....................................................................................................................... 165

10.9.2 Comfort version...................................................................................................................... 165

10.10 Length Adjustment of Big Bales................................................................................................. 166

10.10.1 Electrical longitudinal adjustment device............................................................................... 166

10.11 Twine ......................................................................................................................................... 167

10.11.1 Electrical twine empty display................................................................................................ 167

10.11.2 Twine motion indicator upper twine (double knotter)............................................................. 168

10.11.3 Initiate the tying process manually......................................................................................... 169

10.12 Drives......................................................................................................................................... 170

10.12.1 Main drive .............................................................................................................................. 170

10.13 Feed packer drum drive............................................................................................................. 171

10.14 Knotter shaft drive...................................................................................................................... 172

10.15 XC cutting system drive............................................................................................................. 172

10.16 Pick-up drive with XC cutting system......................................................................................... 173

10.17 Pick-up drive over gearbox (without XC cutting system)........................................................... 173

10.18 Bale brake.................................................................................................................................. 174

10.19 MultiBale equipment (optional).................................................................................................. 175

11 Settings ...............................................................................................................................................176

11.1 Tying unit ....................................................................................................................................... 177

11.1.1 Inserting the twine.................................................................................................................. 177

11.1.2 Interconnecting the twine (twine box).................................................................................... 178

11.1.3 Threading the twine ............................................................................................................... 181

11.1.3.1 Single knotter................................................................................................................. 181

11.1.3.2 Lower twine double knotter............................................................................................ 182

11.1.3.3 Upper twine.................................................................................................................... 183

11.2 Setting the needles........................................................................................................................ 184

11.2.1 Lateral setting of the needles................................................................................................. 184

11.2.2 Setting the height of the needles on the knotter.................................................................... 185

11.2.3 Top dead centre of the needles............................................................................................. 186

11.3 Setting the needle yoke brake....................................................................................................... 187

11.4 Position of needles – checking / setting the baling ram ................................................................ 188

11.5 Setting the upper needle................................................................................................................ 189

11.5.1 Checking the setting of the upper needle.............................................................................. 189

11.6 Twine bar....................................................................................................................................... 190

11.6.1 Setting the twine bar (single knotter)..................................................................................... 190

11.6.2 Setting the twine bar (double knotter).................................................................................... 191

11.6.2.1 Checking the twine bar after the setting ........................................................................ 192

11.6.3 Pretension of the twine bar shaft........................................................................................... 193

11.6.4 Setting the knotter shaft brake............................................................................................... 193

11.7 Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 194

Table of Contents

9

11.7.1 Setting the twine tension on the upper twine strand (double knotter) ................................... 195

11.7.2 Setting the twine tension of the lower twine strand (double knotter)..................................... 196

11.8 Knotter ........................................................................................................................................... 197

11.8.1 Locking the tying process...................................................................................................... 197

11.8.2 Start-up.................................................................................................................................. 198

11.8.3 Single knotter......................................................................................................................... 198

11.8.4 Knotter hook (single knotter).................................................................................................. 198

11.8.5 Setting of twine retainer......................................................................................................... 199

11.8.5.1 Setting the holding force of the twine retainer (6).......................................................... 200

11.8.6 Setting of blade lever (single knotter).................................................................................... 201

11.8.7 Double knotter........................................................................................................................ 202

11.8.8 Knotter hook (double knotter)................................................................................................ 202

11.8.9 Setting of twine retainer......................................................................................................... 203

11.8.9.1 Setting the holding force of the twine retainer (6).......................................................... 204

11.8.10 Setting the blade lever (double knotter)................................................................................. 205

11.9 Baling ram setting.......................................................................................................................... 206

11.9.1 Setting the baling ram blades................................................................................................ 206

11.9.2 Cleaning the running rails...................................................................................................... 207

11.9.3 Lateral setting of the plunger................................................................................................. 207

11.10 Setting packer to baling ram...................................................................................................... 208

11.11 Variable filling system (VFS)...................................................................................................... 211

11.11.1 Assembling the feeler rocker................................................................................................. 211

11.11.2 Adjusting the Variable Filling System (VFS).......................................................................... 212

11.11.2.1 Zero position.................................................................................................................. 212

11.11.3 Absorbing mechanism ........................................................................................................... 214

11.11.3.1 Checking the setting ...................................................................................................... 215

11.11.4 Setting the triggering sensitivity............................................................................................. 216

11.11.5 Setting the spring of the zero adjuster................................................................................... 217

11.12 Setting the flywheel cleaning (only on BiG PACK 890)............................................................. 218

11.13 Basic setting of the band brake (flywheel)................................................................................. 218

11.14 Setting the bale chute................................................................................................................ 219

11.14.1 Setting the MultiBale.............................................................................................................. 220

11.14.2 Setting the position of the second needle yoke..................................................................... 220

11.14.3 Setting the stop...................................................................................................................... 220

11.14.4 Setting the height of the needle yoke brake.......................................................................... 220

11.14.5 Setting the locking (frame)..................................................................................................... 221

11.14.6 Setting the lockings of the needle yoke................................................................................. 221

11.14.7 Setting the rubber pad between the needle yokes................................................................ 222

11.14.8 Possible setting errors and their elimination (MultiBale) ....................................................... 222

11.15 Setting the spring of the chain tensioner on the Pick-up........................................................... 223

Table of Contents

10

11.15.1 On version without cutting system......................................................................................... 223

12 Maintenance........................................................................................................................................224

12.1 Special Safety Instructions ............................................................................................................ 224

12.2 Spare Parts.................................................................................................................................... 224

12.3 Lifting ............................................................................................................................................. 225

12.3.1 Lifting eyes............................................................................................................................. 225

12.3.2 Lifting ..................................................................................................................................... 225

12.4 Tightening Torques........................................................................................................................ 226

12.5 Tightening Torques (Countersunk Screws)................................................................................... 227

12.6 Cleaning......................................................................................................................................... 228

12.7 Tyres.............................................................................................................................................. 228

12.7.1 Checking and maintaining tyres............................................................................................. 229

12.7.2 Tyre air pressure.................................................................................................................... 230

12.8 Hydraulics...................................................................................................................................... 231

12.8.1 On-board hydraulic system.................................................................................................... 232

12.9 High-pressure filter ........................................................................................................................ 233

12.10 Adjusting the hydraulic system.................................................................................................. 234

12.11 Comfort Hydraulic Block Diagram.............................................................................................. 236

12.12 Emergency Manual Activation................................................................................................... 237

12.13 Examples of Emergency Manual Activation .............................................................................. 237

12.13.1 Raising / Lowering the roller chute ........................................................................................ 237

12.14 Pressing force control (with emergency manual activation)...................................................... 238

12.14.1 Setting the baling pressure.................................................................................................... 238

12.14.2 Releasing the bale channel chamber (comfort)..................................................................... 238

12.15 Filling Quantities and Lubrication Designations for Gearboxes................................................. 239

12.15.1 Oil quantities and designations for the on-board hydraulic system....................................... 239

12.15.2 Oil quantities and designations for the compressor............................................................... 239

12.15.3 Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 239

12.16 Main gearbox............................................................................................................................. 240

12.17 Packer gearbox.......................................................................................................................... 241

12.18 Transfer gearbox ....................................................................................................................... 242

12.19 Pick-up gearbox......................................................................................................................... 243

12.20 Cutting system drive gear.......................................................................................................... 244

13 Maintenance - Brake System.............................................................................................................246

13.1 Special Safety Instructions ............................................................................................................ 246

13.2 Compressed-air reservoir.............................................................................................................. 247

13.2.1 Setting the Transfer Mechanism............................................................................................ 248

13.2.2 Pneumatic brake cylinders..................................................................................................... 249

13.3 Compressor ................................................................................................................................... 250

13.4 Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 251

Table of Contents

11

13.5 Replacing Rollers/Cam Follower Rollers....................................................................................... 251

14 Maintenance – lubrication .................................................................................................................252

14.1 Special Safety Instructions ............................................................................................................ 252

14.2 Lubricants ...................................................................................................................................... 253

14.3 General.......................................................................................................................................... 253

14.4 Lubricating the PTO shaft.............................................................................................................. 254

14.5 Lubricating the rollers for the blade lever ...................................................................................... 255

14.6 Lubrication points........................................................................................................................... 256

14.6.1 Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 256

14.6.2 Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 258

14.6.3 Automatic centralised lubrication system .............................................................................. 265

14.7 Position of the sensors (right hand side of the machine) .............................................................. 266

14.8 Position of the sensors (left hand side of the machine)................................................................. 268

14.8.1 Adjusting the Sensors............................................................................................................ 270

14.8.1.1 Namur sensor d = 8 mm................................................................................................ 270

14.8.1.2 Namur sensor d = 12 mm.............................................................................................. 270

14.8.1.3 Namur sensor d = 30 mm.............................................................................................. 271

15 Placing in Storage..............................................................................................................................272

15.1 Special Safety Instructions ............................................................................................................ 272

15.2 At the End of the Harvest Season ................................................................................................. 273

15.3 Before the Start of the New Season.............................................................................................. 274

15.3.1 Overload coupling on flywheel............................................................................................... 275

16 Malfunctions - Causes and Remedies..............................................................................................276

16.1 Special Safety Instructions ............................................................................................................ 276

16.2 General malfunctions..................................................................................................................... 277

16.3 Malfunctions on the knotter............................................................................................................ 278

16.3.1 Single knotter......................................................................................................................... 278

16.3.2 Double knotter........................................................................................................................ 281

16.4 Troubleshooting in the central lubrication...................................................................................... 292

17 Appendix .............................................................................................................................................294

17.1 Hydraulic System Circuit Diagrams............................................................................................... 294

17.2 Working hydraulics for Medium Version Electronics ..................................................................... 294

17.3 Working hydraulics for Comfort version electronics ...................................................................... 296

17.4 On-board Hydraulics for Medium Version Electronics................................................................... 297

17.5 On-board Hydraulics for Comfort Version Electronics................................................................... 298

17.6 Electrical circuit diagram................................................................................................................ 299

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Introduction

12

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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KRONE Big Pack square balers are machines for collecting and baling cut crops (grass, hay,

leguminous vegetation and straw, etc.) on farms. They are towed behind agricultural tractors of

sufficient power that are also equipped with suitable interfaces for the installation and operation

of the machine (see the introductory chapter "Technical Data" / "General Technical Description).

The crop must be set down in rows on the field to be collected. Then it must only be collected

with the pick-up by driving over the swath.

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WARNING! – Intake and baling of pressing material not mentioned!

Effect: Damage to the machine

Collecting and baling materials that are not cited here is permitted only in agreement with the

manufacturer. The basic requirements in any case are swath form loading of the crops and

automatic intake by the Pick-up as it passes over them.

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3.2 Validity

These operating instructions apply to Big Pack Square Balers of the following types:

BiG PACK 890 BiG PACK 1270 BiG PACK 1290 BiG PACK 1290 HDP

BiG PACK 890 XC BiG PACK 1270 XC BiG PACK 1290 XC BiG PACK 1290 HDP XC

In the HighSpeed design.

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3.2.1 Contact

Pos: 9.7/ Adressen/Adresse Mas chinenfabrik KRONE Spell e@ 0\ mod_1195568531083_ 78.doc @ 734@ @ 1

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Introduction

13

Pos: 9.9 /Überschrifte n/Überschriften 2/K- O/Kennzeichnung @ 0\ mod_119556462 2099_78.doc @ 496 @ 2 @ 1

3.3 Identification Plate

Pos: 9.10 /BA/Einleitung/ Kennzeichnung/BiG PAck @ 17\m od_1236164057449 _78.doc @ 201362 @ @ 1

BPXC0100

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

Fig. 1

The machine data are located on the type plate (1). This is located on right-hand side of the

machine.

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

14

Pos: 9.13.1 /Überschri ften/Überschrift en2/ A-E/Bestimmungsg emäßer Gebra uch(alt) @ 0\mod_11964 01545090_78.d oc @77 28 @ 2 @ 1

3.5 Intended Use

Pos: 9.13.2 /BA/Einleitung/ Bestimmungsge mäßer Gebrauch/Grossp ackenpresse/Bestim mungsgemäßer Gebrauch BiG Pac k@ 93\ mod_1327324692481 _78.doc @ 787043 @ @ 1

The Big Pack square baler is built exclusively for customary use in agricultural work (see the

introduction "Intended Use").

The machine must only be used by persons who meet the requirements listed in the chapter on

safety "Personnel Qualifications and Training".

These operating instructions are part of the machine. The machine is designed exclusively for

use in accordance with these operating instructions.

Using the machine for work or applications that are not described in these operating instructions

can lead to severe injuries or death of persons and damage to the machine and other property.

Such work and applications are prohibited.

Pos: 9.13.3 /BA/Einl eitung/Bestimmungsg emäßer Gebrauc hNicht bestimmungs ge mäss( 2012-03-19 16:4 1:15) @ 0\mod_1 196401324340_78.d oc @ 7690 @ @ 1

Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

Pos: 9.14 /BA/Sicher heit/Kennzeichnung vo nHi nweisen in der Betri ebsanleitung Einführ ungstext @ 0\mod_11 95637804826_78. doc@ 1098 @ 2 @ 1

Introduction

15

3.6 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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3.7 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

Pos: 9.16 /BA/Sicher heit/Allgemeine Fu nktionshinweise @ 0\m od_1196869714452 _78.doc @ 15185 @ @ 1 General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Introduction

16

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3.8 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

Pos: 9.19 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG PAck 890 (XC) High S peed@ 91\mod_132 6694795169_78.d oc @ 779906 @ 3 @ 1

3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed

BiG PACK 890 BiG PACK 890 XC

Single axle Tandem Single axle Tandem

Maximum permissible speed [km/h] 40 km/h 60 km/h*

3

50 km/h 40 km/h 60 km/h*

3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 6580 6950 7480 7850

Tyres 710/45-22.5 500/50-17

550/45-22.5

620/40 R22.5 700/45-22.5 500/50-17

550/45-22.5

620/40 R22.5

Width (mm) 2600 2550

2600

2670 2600 2550

2600

2670

Track width (mm) 1820 2040 1820 2040

Bale channel chamber Height (mm)

Width (mm) 900

800

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 1950

No. of knotter apparatuses 4

Power consumption 80 KW (109 HP) 95 KW (129 HP)

Cutting system (number of blades) - 16

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 9.20 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1

*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

17

Pos: 9.23 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten 1270( XC) High Speed @ 9 1\mod_13266952 84352_78.doc @ 77 9962@ 3 @ 1

3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed

BiG PACK 1270 BiG PACK 1270 XC

Single axle Tandem Single axle Tandem

Max. permissible speed [km/h] 40 km/h 60 km/h*

3

50 km/h 40 km/h 60 km/h*

3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 2875

Weight (kg) 7240 7610 8430 8800

Tyres 710/45-22.5 500/50-17

550/45-22.5

620/40 R22.5 710/45-22.5 500/50-17

550/45-22.5

620/40 R22.5

Width (mm) 2995

Track width (mm) 2200 2250*

1

2350*

2

2200 2250*

1

2350*

2

Bale channel chamber Height (mm)

Width (mm)

700

1200

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 90 KW (122 HP) 100 KW (136 HP)

Cutting system (number of blades) - 26

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 9.24 /BA/ Einleitung/Tec hnische D aten/Grosspac kenpresse/*1 Starr @ 17\m od_1236175318 949_78.doc @ 201713 @ @ 1*1) rigid

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*2) castor-steered

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*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

18

Pos: 9.29 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG PAck 1290 (XC) Hig h Speed @ 91\mod_13 26695494797_78.d oc@ 7 79990 @ 3 @ 1

3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed

BiG PACK 1290 BiG PACK 1290 XC

Single axle Tandem Single axle Tandem

Max. permissible speed [km/h] 40 km/h 60 km/h*

3

50 km/h 40 km/h 60 km/h*

3

50 km/h

Length of working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 7860 8230 9050 9420

Tyres 710/45-

22.5

500/50-17

550/45-22.5

620/40 R22.5

710/45-

22.5

500/50-17

550/45-22.5

620/40 R22.5

Width (mm) * 2995

Track width (mm) 2200 2250*

1

2350*

2

2200 2250*

1

2350*

2

Bale channel chamber Height (mm)

Width (mm) 900

1200

Baling length (mm) From 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 90 KW (122 HP) 105 KW (143 HP)

Cutting system (number of blades) - 26

Drive overload coupling 2400 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 9.30 /BA/Einleitung/T echnische Daten/Grosspac kenpresse/*1 Starr @ 17\mod _1236175318949_78. doc@ 2 01713@ @ 1*1) rigid

Pos: 9.31 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*2 nachlaufgele nkt@ 17\mod_123 6175369668_78.d oc @ 201737 @ @ 1

*2) castor-steered

Pos: 9.32 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1

*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

19

Pos: 9.35 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG Pack 1290 HDP (XC) Hig h Speed @ 91\mod_13 26696019325_7 8.doc@ 780018 @ 3 @ 1

3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed

BiG PACK 1290 HDP

BiG PACK 1290 HDP XC

Tandem Tandem

Max. permissible speed [km/h] 50 km/h / 60 km/h*

3

Length of working position (mm) 9940

Length of transport position (mm) 8850

Height (mm) 3110

Weight (kg) 10200 11500

Tyres 550/45-22.5

620/40 R 22.5 550/45-22.5

620/50 R 22.5

Width (mm) 2995

Track width (mm) 2250*

1

2350*

2

2250*

1

2400*

2

Bale channel chamber Height (mm)

Width (mm)

Length (mm)

900

1200

3500

Baling length (mm) From 1000 to 3200 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatuses 6

Power consumption 130 KW (177 HP) 145 KW (197 HP)

Cutting system (number of blades) - 26

Drive overload coupling 3000 Nm

Flywheel overload coupling Wedge release clutch 8000 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type cut-out clutch for cutting

system - 7000 Nm

Packer overload coupling Cam-type cut-out clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 9.36 /BA/Einleitung/T echnische Daten/Grosspac kenpresse/*1 Starr @ 17\mod _1236175318949_78. doc@ 2 01713@ @ 1*1) rigid

Pos: 9.37 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*2 nachlaufgele nkt@ 17\mod_123 6175369668_78.d oc @ 201737 @ @ 1

*2) castor-steered

Pos: 9.38 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1

*3) 60 km/h for braked tandem axle and 620 series tyres

50 km/h for all other types of tyres

Pos: 9.39 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten beziehen sich auf Basis version @ 17\mod_1 236172210574_7 8.doc @ 201644 @ @ 1

Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

20

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3.9 Lubricants

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3.9.1 Filling Quantities and Lubrication Designations for Gearboxes

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ENVIRONMENT! - Disposal and storage of lubricants

Effect: Environmental damage

• Store lubricants in eligible containers according to statutory provisions

• Dispose used lubricants according to statutory provisions

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ltr. Designation/brand Bio-degradable

lubricants

Main gearbox 890 15,5

SAE 90 GL 4 or

Esso-Spartan EP 150

Shell Omala Oil 150

Fuchs - EP 85 W90

Castrol EPX 90

on request

Main gearbox 1270 / 1290 16.7

Main gearbox 1290 HDP 35

Packer gearbox 4

Knotter/packer transfer gearbox 1

Pick-up gearbox, upper 0.5

Pick-up gearbox, lower 0.5

Cutting system drive gear for XC, upper 2.8

Cutting system gearbox for XC, lower 2.7

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