2. Krone
  3. BA BiG PACK 890, 1270, 1290 HS XC

Krone BA BiG PACK 890, 1270, 1290 HS XC Operating instructions

  • Hello! I've analyzed the operating instructions for the KRONE Big Pack baler series, including models 890, 890 XC, 1270, 1270 XC, 1290, 1290 XC, 1290 HDP, and 1290 HDP XC. This document covers everything from safety precautions and maintenance to detailed operating procedures, including ISOBUS system. I’m ready to answer your questions about these balers.
  • What should I do before operating the machine?
    What is the purpose of the Variable Filling System (VFS)?
    How do I adjust the bale length?
Original operating instructions
BiG PACK Baler
BiG PACK 890
BiG PACK 890 XC
BiG PACK 1270
BiG PACK 1270 XC
BiG PACK 1290
BiG PACK 1290 XC
BiG PACK 1290 HDP
BiG PACK 1290 HDP XC
(from serial no.: 842 448)
Order no.: 150 000 137 01 en
31.01.2012
Foreword
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Big Pack Baler
Type/types: Big Pack 890; Big Pack 1270; Big Pack 1290; Big Pack 1290 HDP
Big Pack 890 XC; Big Pack 1270 XC; Big Pack 1290 XC;
Big Pack 1290 HDP XC
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 23.01.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Foreword
3
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1 Foreword
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Dear Customer!
By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the BiG PACK baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the BiG PACK baler.
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Note
In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Table of Contents
4
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2 Table of Contents
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1 Foreword .................................................................................................................................................3
2 Table of Contents...................................................................................................................................4
3 Introduction...........................................................................................................................................12
3.1 Purpose of Use................................................................................................................................ 12
3.2 Validity ............................................................................................................................................. 12
3.2.1 Contact......................................................................................................................................... 12
3.3 Identification Plate ........................................................................................................................... 13
3.4 Information Required for Questions and Orders.............................................................................. 13
3.5 Intended Use ................................................................................................................................... 14
3.6 Identifying Symbols in the Operating Instructions ........................................................................... 15
3.7 Identification of the hazard warnings............................................................................................... 15
3.8 Technical data ................................................................................................................................. 16
3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed.................................................... 16
3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed................................................ 17
3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed................................................ 18
3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed............................. 19
3.9 Lubricants ........................................................................................................................................ 20
3.9.1 Filling Quantities and Lubrication Designations for Gearboxes................................................... 20
3.9.2 Oil quantities and designations for the on-board hydraulic system............................................. 21
3.9.3 Oil quantities and designations for the compressor..................................................................... 21
3.10 General Technical Description......................................................................................................... 22
3.11 Connection prerequisites on tractor................................................................................................. 23
3.12 Electrical connections...................................................................................................................... 23
3.12.1 Hydraulic connections.............................................................................................................. 24
3.13 Machine overview............................................................................................................................ 26
3.13.1 Left Side of the Big Pack Baler with Tandem Axle.................................................................. 26
3.13.2 Right Side of the Big Pack Square Baler with Tandem Axle................................................... 28
3.13.3 How the VFS Conveyor System Works................................................................................... 30
4 Safety.....................................................................................................................................................32
4.1.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 32
4.1.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 32
4.1.3 Safety-conscious work practices ................................................................................................. 32
4.2 Safety Instructions and Accident Prevention Regulations............................................................... 33
4.3 Hitched Implements......................................................................................................................... 34
4.4 PTO operation ................................................................................................................................. 35
4.5 Hydraulic system ............................................................................................................................. 36
4.6 Tyres................................................................................................................................................ 36
4.7 Maintenance .................................................................................................................................... 37
Table of Contents
5
4.8 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 37
4.9 Inadmissible Modes of Operation.................................................................................................... 37
4.10 Safety Instructions on the Machine ................................................................................................. 37
4.11 Introduction...................................................................................................................................... 38
4.12 Position of the Adhesive Safety Stickers on the Machine............................................................... 40
4.13 Position of the General Information Labels on the Machine............................................................ 42
4.13.1 Re-Ordering the Adhesive Safety and Information Labels...................................................... 43
4.13.2 Affixing the Adhesive Safety and Information Labels.............................................................. 43
4.14 Special safety instructions............................................................................................................... 44
4.14.1 Ladder...................................................................................................................................... 44
4.14.2 Fire extinguisher ...................................................................................................................... 45
4.15 Parking brake................................................................................................................................... 46
4.16 Flywheel brake................................................................................................................................. 47
4.17 Parking support................................................................................................................................ 48
4.17.1 Hydraulic parking jack (optional).............................................................................................. 49
5 Commissioning.....................................................................................................................................52
5.1 Adjusting the drawbar height........................................................................................................... 53
5.2 Adjusting the height of the drive train.............................................................................................. 54
5.3 Mounting onto the Tractor................................................................................................................ 55
5.4 PTO shaft......................................................................................................................................... 56
5.4.1 Length adjustment....................................................................................................................... 56
6 Start-up..................................................................................................................................................57
6.1 Mounting onto the Tractor................................................................................................................ 58
6.1.1 Install the PTO shaft .................................................................................................................... 59
6.2 Hydraulics........................................................................................................................................ 61
6.2.1 Special Safety Instructions .......................................................................................................... 61
6.2.2 Connecting the hydraulic lines..................................................................................................... 61
6.3 Hydraulic brake (Export).................................................................................................................. 64
6.4 Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64
6.5 Load-sensing connection................................................................................................................. 65
6.5.1 Operating the Machine without LS (Load-Sensing Connection) ................................................. 65
6.5.2 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 65
6.6 Compressed Air Connections for the Compressed Air Brake......................................................... 66
6.6.1 Supports for compressed air hoses............................................................................................. 67
6.7 Electrical connections...................................................................................................................... 68
6.7.1 Working floodlight (optional)........................................................................................................ 69
6.8 LED strips ........................................................................................................................................ 69
7 Driving and Transport..........................................................................................................................70
7.1 Preparations for road travel............................................................................................................. 70
7.1.1 Lifting the Pick-up ........................................................................................................................ 70
Table of Contents
6
7.1.2 Roller chute hydraulically activated ............................................................................................. 71
7.1.3 Bale chute in transport position (optional)................................................................................... 71
7.1.4 Checking the lighting system....................................................................................................... 72
7.1.5 Parking brake............................................................................................................................... 72
7.2 Moving ............................................................................................................................................. 73
7.3 Handling the Coaster/Steering Axle (Special Equipment)............................................................... 74
7.3.1 Operating the Machine via LS (Load-Sensing Connection) ........................................................ 76
7.3.2 Operating the Machine without LS (Load-Sensing Connection) ................................................. 76
7.3.3 Moving the machine without hydraulic connections .................................................................... 77
7.4 Parking............................................................................................................................................. 77
7.4.1 Parking brake............................................................................................................................... 78
7.4.2 Wheel chocks............................................................................................................................... 79
8 KRONE ISOBUS-Terminal CCI 100.....................................................................................................80
8.1 Installing the terminal into cabin ...................................................................................................... 81
8.2 ISOBUS short cut button ................................................................................................................. 82
8.2.1 Connecting the terminal (on tractors with integrated ISOBUS system)....................................... 84
8.2.2 Connecting the terminal (on tractors without ISOBUS system)................................................... 85
8.2.3 Switching the terminal on / off when the machine is not connected............................................ 86
8.2.4 Switching the terminal on / off when the machine is connected.................................................. 87
8.3 Function keys................................................................................................................................... 88
8.4 Manual mode................................................................................................................................... 94
8.4.1 Manual mode basic screen.......................................................................................................... 94
8.4.2 Setting the target bale channel flap pressure.............................................................................. 97
8.4.3 Setting the bale length................................................................................................................. 98
8.5 Automatic Mode............................................................................................................................. 100
8.6 Buttons on the machine................................................................................................................. 102
8.7 Description of baling process......................................................................................................... 103
8.8 Bale channel chamber empty........................................................................................................ 103
8.8.1 Bale channel chamber full ......................................................................................................... 103
8.9 Menu Level .................................................................................................................................... 104
8.9.1 Short overview........................................................................................................................... 104
8.9.2 Calling up the menu level .......................................................................................................... 105
8.10 Main menu 1 'Settings'................................................................................................................... 106
8.10.1 Menu 1-1 „Correction value bale length“ ............................................................................... 107
8.10.2 Menu 1-2 „Knotter signal“...................................................................................................... 108
8.10.3 Menu 1-3 „Sensitivity of the direction display“....................................................................... 109
8.10.4 Menu 1-5 „Central lubrication“............................................................................................... 110
8.10.5 Menu 1-6 'Knotter blowing' .................................................................................................... 112
8.10.5.1 Menu 1-6-2 „Bales / blow“.............................................................................................. 113
8.10.5.2 Menu 1-6-3 „Blow time“ ................................................................................................. 114
Table of Contents
7
8.10.6 Menu 1-7 'Knotter control'...................................................................................................... 115
8.11 main menu 2 „counters“................................................................................................................. 117
8.11.1 Menu 2-1 'Customer counters'............................................................................................... 118
8.11.2 Menu 2-2 „Total bale counter“ ............................................................................................... 120
8.12 Main menu 4 „Service“................................................................................................................... 122
8.12.1 Menu 4-2 „Manual sensor test“.............................................................................................. 123
8.12.2 Actuator test........................................................................................................................... 131
8.12.3 Menu 4-4 „Manual actuator test“............................................................................................ 131
8.13 Main menu 5 'Information'.............................................................................................................. 136
8.14 Main menu 6 „Fitter“ ...................................................................................................................... 137
8.15 Alarm message.............................................................................................................................. 138
8.15.1 Alarm messages.................................................................................................................... 139
9 ISOBUS operation ..............................................................................................................................147
9.1 Attaching the ISOBUS terminal ..................................................................................................... 148
9.1.1 Connection terminal to tractor.................................................................................................... 148
9.1.2 Connection tractor to machine................................................................................................... 148
9.2 Differing functions to KRONE ISOBUS terminal CCI .................................................................... 149
9.3 ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 150
9.3.1 Example of a joystick assignment for Fendt (default setting).................................................... 151
10 Operation.............................................................................................................................................152
10.1 Pick up........................................................................................................................................... 153
10.2 Default Setting (Working Height Setting)....................................................................................... 153
10.2.1 Driving with Pick-up in fixed position ..................................................................................... 154
10.3 Roller crop guide............................................................................................................................ 155
10.4 Cutting system............................................................................................................................... 156
10.4.1 General.................................................................................................................................. 156
10.4.2 Cutting length......................................................................................................................... 157
10.4.3 Activating the cutting system................................................................................................. 158
10.5 Blade Changing ............................................................................................................................. 158
10.5.1 Unlocking the blade shaft ...................................................................................................... 160
10.6 Removing blockages ..................................................................................................................... 161
10.7 Baling Force Regulation ................................................................................................................ 162
10.8 Ejection of the last bale.................................................................................................................. 163
10.8.1 Opening the bale channel chamber....................................................................................... 163
10.8.1.1 Medium design:.............................................................................................................. 163
10.8.1.2 Comfort design:.............................................................................................................. 163
10.8.2 Activating the bale ejector...................................................................................................... 164
10.8.2.1 Medium electronics design:........................................................................................... 164
10.8.3 Comfort electronics design:................................................................................................... 164
10.9 Hydraulically foldable roller chute.................................................................................................. 165
Table of Contents
8
10.9.1 Medium design....................................................................................................................... 165
10.9.2 Comfort version...................................................................................................................... 165
10.10 Length Adjustment of Big Bales................................................................................................. 166
10.10.1 Electrical longitudinal adjustment device............................................................................... 166
10.11 Twine ......................................................................................................................................... 167
10.11.1 Electrical twine empty display................................................................................................ 167
10.11.2 Twine motion indicator upper twine (double knotter)............................................................. 168
10.11.3 Initiate the tying process manually......................................................................................... 169
10.12 Drives......................................................................................................................................... 170
10.12.1 Main drive .............................................................................................................................. 170
10.13 Feed packer drum drive............................................................................................................. 171
10.14 Knotter shaft drive...................................................................................................................... 172
10.15 XC cutting system drive............................................................................................................. 172
10.16 Pick-up drive with XC cutting system......................................................................................... 173
10.17 Pick-up drive over gearbox (without XC cutting system)........................................................... 173
10.18 Bale brake.................................................................................................................................. 174
10.19 MultiBale equipment (optional).................................................................................................. 175
11 Settings ...............................................................................................................................................176
11.1 Tying unit ....................................................................................................................................... 177
11.1.1 Inserting the twine.................................................................................................................. 177
11.1.2 Interconnecting the twine (twine box).................................................................................... 178
11.1.3 Threading the twine ............................................................................................................... 181
11.1.3.1 Single knotter................................................................................................................. 181
11.1.3.2 Lower twine double knotter............................................................................................ 182
11.1.3.3 Upper twine.................................................................................................................... 183
11.2 Setting the needles........................................................................................................................ 184
11.2.1 Lateral setting of the needles................................................................................................. 184
11.2.2 Setting the height of the needles on the knotter.................................................................... 185
11.2.3 Top dead centre of the needles............................................................................................. 186
11.3 Setting the needle yoke brake....................................................................................................... 187
11.4 Position of needles – checking / setting the baling ram ................................................................ 188
11.5 Setting the upper needle................................................................................................................ 189
11.5.1 Checking the setting of the upper needle.............................................................................. 189
11.6 Twine bar....................................................................................................................................... 190
11.6.1 Setting the twine bar (single knotter)..................................................................................... 190
11.6.2 Setting the twine bar (double knotter).................................................................................... 191
11.6.2.1 Checking the twine bar after the setting ........................................................................ 192
11.6.3 Pretension of the twine bar shaft........................................................................................... 193
11.6.4 Setting the knotter shaft brake............................................................................................... 193
11.7 Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 194
Table of Contents
9
11.7.1 Setting the twine tension on the upper twine strand (double knotter) ................................... 195
11.7.2 Setting the twine tension of the lower twine strand (double knotter)..................................... 196
11.8 Knotter ........................................................................................................................................... 197
11.8.1 Locking the tying process...................................................................................................... 197
11.8.2 Start-up.................................................................................................................................. 198
11.8.3 Single knotter......................................................................................................................... 198
11.8.4 Knotter hook (single knotter).................................................................................................. 198
11.8.5 Setting of twine retainer......................................................................................................... 199
11.8.5.1 Setting the holding force of the twine retainer (6).......................................................... 200
11.8.6 Setting of blade lever (single knotter).................................................................................... 201
11.8.7 Double knotter........................................................................................................................ 202
11.8.8 Knotter hook (double knotter)................................................................................................ 202
11.8.9 Setting of twine retainer......................................................................................................... 203
11.8.9.1 Setting the holding force of the twine retainer (6).......................................................... 204
11.8.10 Setting the blade lever (double knotter)................................................................................. 205
11.9 Baling ram setting.......................................................................................................................... 206
11.9.1 Setting the baling ram blades................................................................................................ 206
11.9.2 Cleaning the running rails...................................................................................................... 207
11.9.3 Lateral setting of the plunger................................................................................................. 207
11.10 Setting packer to baling ram...................................................................................................... 208
11.11 Variable filling system (VFS)...................................................................................................... 211
11.11.1 Assembling the feeler rocker................................................................................................. 211
11.11.2 Adjusting the Variable Filling System (VFS).......................................................................... 212
11.11.2.1 Zero position.................................................................................................................. 212
11.11.3 Absorbing mechanism ........................................................................................................... 214
11.11.3.1 Checking the setting ...................................................................................................... 215
11.11.4 Setting the triggering sensitivity............................................................................................. 216
11.11.5 Setting the spring of the zero adjuster................................................................................... 217
11.12 Setting the flywheel cleaning (only on BiG PACK 890)............................................................. 218
11.13 Basic setting of the band brake (flywheel)................................................................................. 218
11.14 Setting the bale chute................................................................................................................ 219
11.14.1 Setting the MultiBale.............................................................................................................. 220
11.14.2 Setting the position of the second needle yoke..................................................................... 220
11.14.3 Setting the stop...................................................................................................................... 220
11.14.4 Setting the height of the needle yoke brake.......................................................................... 220
11.14.5 Setting the locking (frame)..................................................................................................... 221
11.14.6 Setting the lockings of the needle yoke................................................................................. 221
11.14.7 Setting the rubber pad between the needle yokes................................................................ 222
11.14.8 Possible setting errors and their elimination (MultiBale) ....................................................... 222
11.15 Setting the spring of the chain tensioner on the Pick-up........................................................... 223
Table of Contents
10
11.15.1 On version without cutting system......................................................................................... 223
12 Maintenance........................................................................................................................................224
12.1 Special Safety Instructions ............................................................................................................ 224
12.2 Spare Parts.................................................................................................................................... 224
12.3 Lifting ............................................................................................................................................. 225
12.3.1 Lifting eyes............................................................................................................................. 225
12.3.2 Lifting ..................................................................................................................................... 225
12.4 Tightening Torques........................................................................................................................ 226
12.5 Tightening Torques (Countersunk Screws)................................................................................... 227
12.6 Cleaning......................................................................................................................................... 228
12.7 Tyres.............................................................................................................................................. 228
12.7.1 Checking and maintaining tyres............................................................................................. 229
12.7.2 Tyre air pressure.................................................................................................................... 230
12.8 Hydraulics...................................................................................................................................... 231
12.8.1 On-board hydraulic system.................................................................................................... 232
12.9 High-pressure filter ........................................................................................................................ 233
12.10 Adjusting the hydraulic system.................................................................................................. 234
12.11 Comfort Hydraulic Block Diagram.............................................................................................. 236
12.12 Emergency Manual Activation................................................................................................... 237
12.13 Examples of Emergency Manual Activation .............................................................................. 237
12.13.1 Raising / Lowering the roller chute ........................................................................................ 237
12.14 Pressing force control (with emergency manual activation)...................................................... 238
12.14.1 Setting the baling pressure.................................................................................................... 238
12.14.2 Releasing the bale channel chamber (comfort)..................................................................... 238
12.15 Filling Quantities and Lubrication Designations for Gearboxes................................................. 239
12.15.1 Oil quantities and designations for the on-board hydraulic system....................................... 239
12.15.2 Oil quantities and designations for the compressor............................................................... 239
12.15.3 Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 239
12.16 Main gearbox............................................................................................................................. 240
12.17 Packer gearbox.......................................................................................................................... 241
12.18 Transfer gearbox ....................................................................................................................... 242
12.19 Pick-up gearbox......................................................................................................................... 243
12.20 Cutting system drive gear.......................................................................................................... 244
13 Maintenance - Brake System.............................................................................................................246
13.1 Special Safety Instructions ............................................................................................................ 246
13.2 Compressed-air reservoir.............................................................................................................. 247
13.2.1 Setting the Transfer Mechanism............................................................................................ 248
13.2.2 Pneumatic brake cylinders..................................................................................................... 249
13.3 Compressor ................................................................................................................................... 250
13.4 Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 251
Table of Contents
11
13.5 Replacing Rollers/Cam Follower Rollers....................................................................................... 251
14 Maintenance – lubrication .................................................................................................................252
14.1 Special Safety Instructions ............................................................................................................ 252
14.2 Lubricants ...................................................................................................................................... 253
14.3 General.......................................................................................................................................... 253
14.4 Lubricating the PTO shaft.............................................................................................................. 254
14.5 Lubricating the rollers for the blade lever ...................................................................................... 255
14.6 Lubrication points........................................................................................................................... 256
14.6.1 Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 256
14.6.2 Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 258
14.6.3 Automatic centralised lubrication system .............................................................................. 265
14.7 Position of the sensors (right hand side of the machine) .............................................................. 266
14.8 Position of the sensors (left hand side of the machine)................................................................. 268
14.8.1 Adjusting the Sensors............................................................................................................ 270
14.8.1.1 Namur sensor d = 8 mm................................................................................................ 270
14.8.1.2 Namur sensor d = 12 mm.............................................................................................. 270
14.8.1.3 Namur sensor d = 30 mm.............................................................................................. 271
15 Placing in Storage..............................................................................................................................272
15.1 Special Safety Instructions ............................................................................................................ 272
15.2 At the End of the Harvest Season ................................................................................................. 273
15.3 Before the Start of the New Season.............................................................................................. 274
15.3.1 Overload coupling on flywheel............................................................................................... 275
16 Malfunctions - Causes and Remedies..............................................................................................276
16.1 Special Safety Instructions ............................................................................................................ 276
16.2 General malfunctions..................................................................................................................... 277
16.3 Malfunctions on the knotter............................................................................................................ 278
16.3.1 Single knotter......................................................................................................................... 278
16.3.2 Double knotter........................................................................................................................ 281
16.4 Troubleshooting in the central lubrication...................................................................................... 292
17 Appendix .............................................................................................................................................294
17.1 Hydraulic System Circuit Diagrams............................................................................................... 294
17.2 Working hydraulics for Medium Version Electronics ..................................................................... 294
17.3 Working hydraulics for Comfort version electronics ...................................................................... 296
17.4 On-board Hydraulics for Medium Version Electronics................................................................... 297
17.5 On-board Hydraulics for Comfort Version Electronics................................................................... 298
17.6 Electrical circuit diagram................................................................................................................ 299
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Introduction
12
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
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3.1 Purpose of Use
Pos: 9.3/ BA/Einleitung/Masc hinenübersicht/Gr oßpackenpressen/V erwendungszwec kBiG P ackHS Baurei he@ 9 3\mod_13273236 88288_78.doc @ 786957 @ @ 1
KRONE Big Pack square balers are machines for collecting and baling cut crops (grass, hay,
leguminous vegetation and straw, etc.) on farms. They are towed behind agricultural tractors of
sufficient power that are also equipped with suitable interfaces for the installation and operation
of the machine (see the introductory chapter "Technical Data" / "General Technical Description).
The crop must be set down in rows on the field to be collected. Then it must only be collected
with the pick-up by driving over the swath.
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WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
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3.2 Validity
These operating instructions apply to Big Pack Square Balers of the following types:
BiG PACK 890 BiG PACK 1270 BiG PACK 1290 BiG PACK 1290 HDP
BiG PACK 890 XC BiG PACK 1270 XC BiG PACK 1290 XC BiG PACK 1290 HDP XC
In the HighSpeed design.
Pos: 9.6/Ü berschriften/Ü berschriften 3/A-E/Ansprech partner @ 0\mod_1195569 394286_78.doc @ 839 @ 3 @ 1
3.2.1 Contact
Pos: 9.7/ Adressen/Adresse Mas chinenfabrik KRONE Spell e@ 0\ mod_1195568531083_ 78.doc @ 734@ @ 1
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: info.ldm@krone.de
Pos: 9.8/ BA/-----Seitenu mbruch------ @ 0\mod_1196175 311226_0.doc @ 4165 @ @ 1
Introduction
13
Pos: 9.9 /Ãœberschrifte n/Ãœberschriften 2/K- O/Kennzeichnung @ 0\ mod_119556462 2099_78.doc @ 496 @ 2 @ 1
3.3 Identification Plate
Pos: 9.10 /BA/Einleitung/ Kennzeichnung/BiG PAck @ 17\m od_1236164057449 _78.doc @ 201362 @ @ 1
BPXC0100
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
Fig. 1
The machine data are located on the type plate (1). This is located on right-hand side of the
machine.
Pos: 9.11 /BA/Einleit ung/Angaben für Anfrag e und Bestellungen_Fa hrzeugident-Nr .@ 0 \mod_119556511 9708_78.doc @ 515 @ 2 @ 1
3.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
Pos: 9.12 /BA/-----Seitenum bruch------ @ 0\mod_119617 5311226_0.doc @ 4165 @ @ 1
Introduction
14
Pos: 9.13.1 /Überschri ften/Überschrift en2/ A-E/Bestimmungsg emäßer Gebra uch(alt) @ 0\mod_11964 01545090_78.d oc @77 28 @ 2 @ 1
3.5 Intended Use
Pos: 9.13.2 /BA/Einleitung/ Bestimmungsge mäßer Gebrauch/Grossp ackenpresse/Bestim mungsgemäßer Gebrauch BiG Pac k@ 93\ mod_1327324692481 _78.doc @ 787043 @ @ 1
The Big Pack square baler is built exclusively for customary use in agricultural work (see the
introduction "Intended Use").
The machine must only be used by persons who meet the requirements listed in the chapter on
safety "Personnel Qualifications and Training".
These operating instructions are part of the machine. The machine is designed exclusively for
use in accordance with these operating instructions.
Using the machine for work or applications that are not described in these operating instructions
can lead to severe injuries or death of persons and damage to the machine and other property.
Such work and applications are prohibited.
Pos: 9.13.3 /BA/Einl eitung/Bestimmungsg emäßer Gebrauc hNicht bestimmungs ge mäss( 2012-03-19 16:4 1:15) @ 0\mod_1 196401324340_78.d oc @ 7690 @ @ 1
Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
Pos: 9.14 /BA/Sicher heit/Kennzeichnung vo nHi nweisen in der Betri ebsanleitung Einführ ungstext @ 0\mod_11 95637804826_78. doc@ 1098 @ 2 @ 1
Introduction
15
3.6 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
Pos: 9.15 /BA/Sicher heit/Kennzeichnung d erG efahrenhin weise @ 28\mod_1250 244370070_78.doc @ 2 74714 @ 2 @ 1
3.7 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
Pos: 9.16 /BA/Sicher heit/Allgemeine Fu nktionshinweise @ 0\m od_1196869714452 _78.doc @ 15185 @ @ 1 General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
Pos: 9.17 /BA/-----Seitenum bruch------ @ 0\mod_119617 5311226_0.doc @ 4165 @ @ 1
Introduction
16
Pos: 9.18 /BA/Einleit ung/Technische Dat en@ 0\mod_119556 6374865_78.doc @ 594 @ 2 @ 1
3.8 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
Pos: 9.19 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG PAck 890 (XC) High S peed@ 91\mod_132 6694795169_78.d oc @ 779906 @ 3 @ 1
3.8.1 BiG PACK 890 High Speed / BiG PACK 890 XC High Speed
BiG PACK 890 BiG PACK 890 XC
Single axle Tandem Single axle Tandem
Maximum permissible speed [km/h] 40 km/h 60 km/h*
3
50 km/h 40 km/h 60 km/h*
3
50 km/h
Length of working position (mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 6580 6950 7480 7850
Tyres 710/45-22.5 500/50-17
550/45-22.5
620/40 R22.5 700/45-22.5 500/50-17
550/45-22.5
620/40 R22.5
Width (mm) 2600 2550
2600
2670 2600 2550
2600
2670
Track width (mm) 1820 2040 1820 2040
Bale channel chamber Height (mm)
Width (mm) 900
800
Baling length (mm) From 1000 to 2700 (continuously adjustable)
Scattering width (mm) 1950
No. of knotter apparatuses 4
Power consumption 80 KW (109 HP) 95 KW (129 HP)
Cutting system (number of blades) - 16
Drive overload coupling 2400 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type cut-out clutch for cutting
system - 7000 Nm
Packer overload coupling Cam-type cut-out clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 9.20 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1
*3) 60 km/h for braked tandem axle and 620 series tyres
50 km/h for all other types of tyres
Pos: 9.21 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten beziehen sich auf Basis version @ 17\mod_1 236172210574_7 8.doc @ 201644 @ @ 1
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 9.22 /BA/-----Seitenum bruch------ @ 0\mod_119617 5311226_0.doc @ 4165 @ @ 1
Introduction
17
Pos: 9.23 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten 1270( XC) High Speed @ 9 1\mod_13266952 84352_78.doc @ 77 9962@ 3 @ 1
3.8.2 BiG PACK 1270 High Speed / BiG PACK 1270 XC High Speed
BiG PACK 1270 BiG PACK 1270 XC
Single axle Tandem Single axle Tandem
Max. permissible speed [km/h] 40 km/h 60 km/h*
3
50 km/h 40 km/h 60 km/h*
3
50 km/h
Length of working position (mm) 9180
Length of transport position (mm) 7930
Height (mm) 2875
Weight (kg) 7240 7610 8430 8800
Tyres 710/45-22.5 500/50-17
550/45-22.5
620/40 R22.5 710/45-22.5 500/50-17
550/45-22.5
620/40 R22.5
Width (mm) 2995
Track width (mm) 2200 2250*
1
2350*
2
2200 2250*
1
2350*
2
Bale channel chamber Height (mm)
Width (mm)
700
1200
Baling length (mm) From 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatuses 6
Power consumption 90 KW (122 HP) 100 KW (136 HP)
Cutting system (number of blades) - 26
Drive overload coupling 2400 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type cut-out clutch for cutting
system - 7000 Nm
Packer overload coupling Cam-type cut-out clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 9.24 /BA/ Einleitung/Tec hnische D aten/Grosspac kenpresse/*1 Starr @ 17\m od_1236175318 949_78.doc @ 201713 @ @ 1*1) rigid
Pos: 9.25 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*2 nachlaufgele nkt@ 17\mod_123 6175369668_78.d oc @ 201737 @ @ 1
*2) castor-steered
Pos: 9.26 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*3T andemachs eg ebremst / ungebre mst mit6 20er Bereifung @ 91\ mod_1326695133 087_78.doc @ 7799 34@ @ 1
*3) 60 km/h for braked tandem axle and 620 series tyres
50 km/h for all other types of tyres
Pos: 9.27 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten beziehen sich auf Basis version @ 17\mod_1 236172210574_7 8.doc @ 201644 @ @ 1
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 9.28 /BA/----- Seitenumbruch---- -- @ 0\mod_11 96175311226_0.d oc @ 4165 @ @ 1
Introduction
18
Pos: 9.29 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG PAck 1290 (XC) Hig h Speed @ 91\mod_13 26695494797_78.d oc@ 7 79990 @ 3 @ 1
3.8.3 BiG PACK 1290 High Speed / BiG PACK 1290 XC High Speed
BiG PACK 1290 BiG PACK 1290 XC
Single axle Tandem Single axle Tandem
Max. permissible speed [km/h] 40 km/h 60 km/h*
3
50 km/h 40 km/h 60 km/h*
3
50 km/h
Length of working position (mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 7860 8230 9050 9420
Tyres 710/45-
22.5
500/50-17
550/45-22.5
620/40 R22.5
710/45-
22.5
500/50-17
550/45-22.5
620/40 R22.5
Width (mm) * 2995
Track width (mm) 2200 2250*
1
2350*
2
2200 2250*
1
2350*
2
Bale channel chamber Height (mm)
Width (mm) 900
1200
Baling length (mm) From 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatuses 6
Power consumption 90 KW (122 HP) 105 KW (143 HP)
Cutting system (number of blades) - 26
Drive overload coupling 2400 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type cut-out clutch for cutting
system - 7000 Nm
Packer overload coupling Cam-type cut-out clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 9.30 /BA/Einleitung/T echnische Daten/Grosspac kenpresse/*1 Starr @ 17\mod _1236175318949_78. doc@ 2 01713@ @ 1*1) rigid
Pos: 9.31 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*2 nachlaufgele nkt@ 17\mod_123 6175369668_78.d oc @ 201737 @ @ 1
*2) castor-steered
Pos: 9.32 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1
*3) 60 km/h for braked tandem axle and 620 series tyres
50 km/h for all other types of tyres
Pos: 9.33 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten beziehen sich auf Basis version @ 17\mod_1 236172210574_7 8.doc @ 201644 @ @ 1
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 9.34 /BA/-----Seitenum bruch------ @ 0\mod_119617 5311226_0.doc @ 4165 @ @ 1
Introduction
19
Pos: 9.35 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten BiG Pack 1290 HDP (XC) Hig h Speed @ 91\mod_13 26696019325_7 8.doc@ 780018 @ 3 @ 1
3.8.4 BiG PACK 1290 HDP High Speed / BiG PACK 1290 HDP / XC High Speed
BiG PACK 1290 HDP
BiG PACK 1290 HDP XC
Tandem Tandem
Max. permissible speed [km/h] 50 km/h / 60 km/h*
3
Length of working position (mm) 9940
Length of transport position (mm) 8850
Height (mm) 3110
Weight (kg) 10200 11500
Tyres 550/45-22.5
620/40 R 22.5 550/45-22.5
620/50 R 22.5
Width (mm) 2995
Track width (mm) 2250*
1
2350*
2
2250*
1
2400*
2
Bale channel chamber Height (mm)
Width (mm)
Length (mm)
900
1200
3500
Baling length (mm) From 1000 to 3200 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatuses 6
Power consumption 130 KW (177 HP) 145 KW (197 HP)
Cutting system (number of blades) - 26
Drive overload coupling 3000 Nm
Flywheel overload coupling Wedge release clutch 8000 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type cut-out clutch for cutting
system - 7000 Nm
Packer overload coupling Cam-type cut-out clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 9.36 /BA/Einleitung/T echnische Daten/Grosspac kenpresse/*1 Starr @ 17\mod _1236175318949_78. doc@ 2 01713@ @ 1*1) rigid
Pos: 9.37 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*2 nachlaufgele nkt@ 17\mod_123 6175369668_78.d oc @ 201737 @ @ 1
*2) castor-steered
Pos: 9.38 /BA/Einleitung/T echnische Daten/Gr osspackenpresse/*3 Ta ndemachse gebremst / ungebr emst mit6 20er Bereifung @ 91\mod _1326695133087_78. doc@ 7 79934 @ @ 1
*3) 60 km/h for braked tandem axle and 620 series tyres
50 km/h for all other types of tyres
Pos: 9.39 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/Technisch eD aten beziehen sich auf Basis version @ 17\mod_1 236172210574_7 8.doc @ 201644 @ @ 1
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
Pos: 9.40 /BA/-----Seitenum bruch------ @ 0\mod_119617 5311226_0.doc @ 4165 @ @ 1
Introduction
20
Pos: 9.41.1 /Ãœberschri ften/Ãœberschrift en2/ P-T/Schmierstoffe @ 17\mod_123617 7314933_78.doc @ 2 01837 @ 2 @ 1
3.9 Lubricants
Pos: 9.41.2 /Überschri ften/Überschrift en3/ F-J/Füllmengen un dS chmiermittelbezeic hnungen der Getrie be@ 3 3\mod_1254230 622207_78.doc @ 318675 @ 3 @ 1
3.9.1 Filling Quantities and Lubrication Designations for Gearboxes
Pos: 9.41.3 /BA/Wartu ng/Umwelt/Hin weisE ntsorgen / Lagern vonSc hmierstoffen Umw elt @ 32\mod_1253100 514124_78.doc @ 3 11746 @ @ 1
ENVIRONMENT! - Disposal and storage of lubricants
Effect: Environmental damage
• Store lubricants in eligible containers according to statutory provisions
• Dispose used lubricants according to statutory provisions
Pos: 9.41.4 /BA/Wartu ng/Großpackenpr essen/Tabelle Füll mengen und Schmier mittelbezeichnung der G etriebe HS @ 92\mod_1 326895090328_ 78.doc @ 783194 @ @ 1 Quantity
ltr. Designation/brand Bio-degradable
lubricants
Main gearbox 890 15,5
SAE 90 GL 4 or
Esso-Spartan EP 150
Shell Omala Oil 150
Fuchs - EP 85 W90
Castrol EPX 90
on request
Main gearbox 1270 / 1290 16.7
Main gearbox 1290 HDP 35
Packer gearbox 4
Knotter/packer transfer gearbox 1
Pick-up gearbox, upper 0.5
Pick-up gearbox, lower 0.5
Cutting system drive gear for XC, upper 2.8
Cutting system gearbox for XC, lower 2.7
Pos: 9.41.5 /BA/----- Seitenumbruch----- - @0\ mod_1196175 311226_0.doc @ 4165 @ @ 1
/