Ingersoll-Rand BL2000B Operation and Maintenance Manual

Brand: Ingersoll-Rand

Model: BL2000B

Type: Operation and Maintenance Manual

BALLOON

LIGHT

BL2000B

Operation and

Maintenance

Manual

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to all personnel who operate and maintain this device.

4900059 (04-06) April 2006

Revised (01-13)

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand C

ompany and Doosan

Company or the products of

ith

er.

Models represented in this manual may be used in various locations world-wide. Equipment shipped

within European Union territories is required to display a CE mark and conform to various Directives. In

these cases the design specification of the equipment is certified as complying with EC Directives listed.

Any modification of the part is absolutely prohibited and would result in the CE Certification and Marking

being rendered invalid. A declaration of that conformity follows :

DECLARATION OF CONFORMITY WITH EC DIRECTIVES

89/336/EEC

Ingersoll-Rand European Sales

Company Limited

Swan Lane, Hindley Green

Wigan WN2 4EZ

United Kingdom

Represented in EC by:

Declare that, under our sole responsibility for manufacture and supply, the models

BL2000 - 220/60

BL2000 - 220/50

BL2000 - 110/50

To which this declaration relates, is (are) in conformity with the provisions of the

directives using the following principal standards:

NF EN 50081 - 1&2 ; NF EN 50082 - 1&2 ; NF EN 55015 ; NF EN 60598 - 1, 2 & 4

Issued at Hindley Green, February 2006

Mr. P Edgeller

Technical Manager

Ingersoll-Rand Company

P.O. Box 868

501 Sanford Avenue

Mocksville, North Carolina 27028

4900059 (04-06) 1 Balloon Light BL2000B

Operation and Maintenance Manual

Contents

Contents............................................................................................................................................................................1

Foreword...........................................................................................................................................................................1

Safety................................................................................................................................................................................3

Operating Instructions.......................................................................................................................................................5

Maintenance......................................................................................................................................................................9

Fault finding.....................................................................................................................................................................11

Specifications..................................................................................................................................................................13

Parts................................................................................................................................................................................15

Warranty..........................................................................................................................................................................17

Foreword

The contents of this manual are considered to be proprietary and confidential to Ingersoll-Rand and should not be

reproduced without the prior written permission of Ingersoll-Rand.

Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied,

regarding the Ingersoll-Rand products described herein. Any such warranties or other terms and conditions of sale of

products shall be in accordance with the standard terms and conditions of sale for such products, which are available

upon request.

This manual contains instructions and technical data to cover all routine operation and scheduled maintenance tasks by

operation and maintenance staff. Major overhauls are outside the scope of this manual and should be referred to an

authorized Ingersoll-Rand service department.

Details of approved equipment are available from Ingersoll-Rand Service departments.

The use of repair parts other than those included within the Ingersoll-Rand approved parts list may create hazardous

conditions over which Ingersoll-Rand has no control. Therefore, Ingersoll-Rand cannot be held responsible for

equipment in which non-approved repair parts are installed.

Ingersoll-Rand reserves the right to make changes and improvements to products without notice and without incurring

any obligation to make such changes or add such improvements to products sold previously.

This company accepts no responsibility for errors in the translation of this manual from the original English version.

Balloon Light BL2000B 2 4900059 (04-06)

Operation and Maintenance Manual

Foreword

4900059 (04-06) 3 Balloon Light BL2000B

Operation and Maintenance Manual

Safety

Contents

General safety information................................................................................................................................................3

Storage..............................................................................................................................................................................3

Transport...........................................................................................................................................................................3

General safety information

Protect the envelope from aggressive external contacts

(projectiles, electric wires, walls, trees, animals, etc.)

Do not clean the Balloon BL2000B with a solvent.

If the envelope gets damp, dry before storing.

Do not kick the Balloon BL2000B.

To extend bulb lifetime, avoid touching the bulbs with your

bare hands. Use the glove provided.

Do not cut the electric cable.

Do not switch on the Balloon BL2000B if the cable is

wound up.

Make sure that the tripod is stable and firmly anchored in

windy conditions.

Do not use the Balloon BL2000B if wind speed exceeds

80 km/h.

Generator set: minimum recommended capacity:

• Single phase 230V - 2kVA - 10A minimum.

• Single phase 115V - 2kVA - 20 A minimum.

Be careful of phase unbalance if several devices are

connected to the same generator.

Storage

Store the Balloon BL2000B in its storage bag.

Store in a dry, ventilated area.

Do not store the Balloon BL2000B near a heat source.

Do not store the Balloon BL2000B near chemical products.

Do not store anything else in the storage bag that may

interfere with the envelope or equipment provided.

Transport

Transport the Balloon BL2000B in its storage bag.

Balloon Light BL2000B 4 4900059 (04-06)

Operation and Maintenance Manual

Safety

4900059 (04-06) 5 Balloon Light BL2000B

Operation and Maintenance Manual

Operating Instructions

Contents

Overview ...........................................................................................................................................................................6

Identification of elements ........................................................................................................................................6

List of parts .............................................................................................................................................................6

Assembly and installation..................................................................................................................................................7

Unfolding the envelope...........................................................................................................................................7

Assembling (bulb installation).................................................................................................................................7

Installing the Balloon BL2000B...............................................................................................................................8

Inflating and switching on the Balloon BL2000B.....................................................................................................8

Disassembly......................................................................................................................................................................8

Switching off and deflating......................................................................................................................................8

Folding and storing .................................................................................................................................................8

Balloon Light BL2000B 6 4900059 (04-06)

Operation and Maintenance Manual

Operating Instructions

Overview

The Balloon BL2000B is an illumination device specifically

designed for night work inside and outside to assist during

rescue, safety, worksite operations etc.

Identification of elements

Figure 1

List of parts

Figure 2

Reference Description

1Nut

2 Envelope

3 Protection bowl

4 Support stand

5Zip

6Bulbs

7 Cover

8 South pole

9 Telescopic pole (optional)

10 Power supply cable

S1702

Reference Description

11 Envelope

2 1 Internal equipment (bowl + base + support stand)

34 Bulbs

4 1 Accessory kit (glove, thumb wheels, nut, fuses)

5 1 Repair kit (2 sheets)

6 1 Storage bag

7 1 User manual

8 1 Packing foam

S1735

1234

56 7

4900059 (04-06) 7 Balloon Light BL2000B

Operation and Maintenance Manual

Operating Instructions

Assembly and installation

Unfolding the envelope

1. Unfold the envelope on a smooth, clean surface.

2. Open the zip.

Assembling (bulb installation)

Note: This operation is necessary before using the

equipment for the first time. Afterwards, the

bulbs may be left installed for transport.

1. Open the zip.

2. Unscrew the plastic thumb wheels and remove the

envelope.

Figure 3

3. Remove the protective bowl from the fan part.

Figure 4

4. Place the 4 bulbs in their respective lamp holders

inside the protective bowl.

Figure 5

5. Put the protective bowl back on the fan part.

6. Put the envelope back in place.

7. Tighten the thumb wheels.

8. Close the zip.

S1710

S1711

IMPORTANT

Handle the bulb with the supplied gloves. We

recommend cleaning the bulb with methylated

spirits before each use.

WARNING

If a bulb breaks or cracks inside the balloon,

disconnect the electrical power supply and

disassemble the envelope to remove the fragments

of glass.

Use a vacuum cleaner to clean the equipment. Be

careful not to cut your fingers when handling the

fragments of glass.

S1712

Balloon Light BL2000B 8 4900059 (04-06)

Operation and Maintenance Manual

Operating Instructions

Installing the Balloon BL2000B

1. Install the Balloon BL2000B on the telescopic pole.

2. The equipment is now ready for inflation.

Inflating and switching on the Balloon BL2000B.

1. Connect the power plug to the mains or generating set.

Figure 6

2. The envelope will start to inflate.

Disassembly

Switching off and deflating

1. Disconnect the Balloon BL2000B from its power

supply.

2. Wait 5 minutes for the bulbs to cool down.

3. Remove the Balloon BL2000B from its telescopic pole.

4. Open the zip to accelerate deflation.

Folding and storing

1. Place the Balloon BL2000B in its storage bag.

WARNING

When assembling the telescopic pole, pay

attention to carefully lock the tightening rollers of

the pole. If the elements of the pole come loose,

they might pinch or injure your fingers.

S1713

4900059 (04-06) 9 Balloon Light BL2000B

Operation and Maintenance Manual

Maintenance

Contents

Bulb...................................................................................................................................................................................9

Replacement...........................................................................................................................................................9

Envelope...........................................................................................................................................................................9

Cleaning..................................................................................................................................................................9

Repair ...................................................................................................................................................................10

Replacement.........................................................................................................................................................10

Air filter............................................................................................................................................................................10

Replacement.........................................................................................................................................................10

Bulb

Replacement

To replace a bulb, refer to “Assembling (bulb installation)”

on page 7.

Envelope

Cleaning

Regularly clean the envelope with soapy water or alcohol.

WARNING

It is imperative to replace bulbs showing signs of

wear and tear (cracked bulb, small fragments of

glass inside the bulb, whitened bulb glass).

Failure to do so could cause explosion of the bulb

which might result in body injury and/or damage to

the envelope.

IMPORTANT

A damaged envelope must be immediately repaired

or replaced.

Balloon Light BL2000B 10 4900059 (04-06)

Operation and Maintenance Manual

Maintenance

Repair

Figure 7

1. Cut a patch out of the self-adhesive fabric sheet of the

repair kit, big enough to entirely cover the damaged

part of the envelope.

2. Remove the protective film from the self-adhesive side

of the created patch.

3. Stick the patch on the damaged part of the envelope.

Replacement

1. Unscrew the nut located on the top of the Balloon

BL2000B.

2. Open the zip.

3. Unscrew and remove the 8 plastic thumb wheels

[Figure 3].

4. [Figure 8] Remove the evelope [3] and fabric grip ring

[5] via the bottom side of the equipment [1] by sliding

it along the power supply cable [4].

Figure 8

5. Procede in reverse order to install the new envelope.

Make sure that the bottom side of the envelope is

properly sealed by the fabric grip ring.

Air filter

Replacement

Figure 9

1. Remove the air filter (sponge) [3] from the south pole

[1] by making it slide along the support stand [2].

2. Install the new air filter in reverse order.

Reference Description

1 Internal equipment

2Zip

3 Envelope

4 Power supply cable

5 Fabric grip ring

S1715

S1734

1234

IMPORTANT

The air filter must be immediately checked &

cleaned or replaced if the fan starts to make an

abnormally high noise. Failure to do so could

cause the fan to overheat and break down.

Reference Description

1 South pole

2 Support stand

3 Air filter (sponge)

S1716

312

4900059 (04-06) 11 Balloon Light BL2000B

Operation and Maintenance Manual

Fault finding

Contents

Introduction .....................................................................................................................................................................11

Electrical diagram............................................................................................................................................................11

Fault finding chart............................................................................................................................................................12

Introduction

The trouble shooting chart that follows includes some of the problems that an operator may encounter during the

operation of the Balloon.

The chart does not attempt to list all of the problems that may occur, nor does it attempt to give all of the answers to solve

the problems. The chart does give those problems that are most apt to occur.

Electrical diagram

Figure 10

S3554

230VAC

10/16A

PLUG

3G 1.5mm² HO7RNF CABLE

LINE VOLTAGE 230VAC/50Hz

POWER 2000W

MAXIMUM AMBIENT TEMPERATURE 45°C

JUNCTION TERMINAL

WAGO 222-415

JUNCTION TERMINAL

WAGO 222-415

SAFETY TERMINAL SWITCH

120°C

FIT IN FRONT OF THE LAMP

(TIP)

4*HALOGEN LAMP

TYPE:R7S 230VAC

50Hz 500W 114mm

(TIP)

LAMP CONNECTOR

2 PINS

LOCABLE

LAMP WIRES: 2.5mm² SILICONE

FAN CAPACITOR

230Vac

2µF

2 FIXED JUNCTIONS

AMP. INSULATED

(CRIMPED)

MAIN JUNCTION

TERMINAL

Balloon Light BL2000B 12 4900059 (04-06)

Operation and Maintenance Manual

Fault finding

Fault finding chart

Figure 11

Type of product

CONSULT YOUR DISTRIBUTOR

After connection, the balloon light

remains off

After connection, the fan does not

work

There is no

current in the

balloon

The fuse has

blown

Connect to

another

power source

Change the

fuse on the

south pole

The safety

circuit is open

Balloon

deflated

Envelope

torn

Close zip Repair the

envelope

The bulbs

have blown

Replace the

bulbs

After coming on, the balloon no

longer responds

SYMPTOMS SYMPTOMS

DIAGNOSIS DIAGNOSIS

SOLUTION

SYMPTOMS

DIAGNOSIS

SOLUTION SOLUTION

S1717

4900059 (04-06) 13 Balloon Light BL2000B

Operation and Maintenance Manual

Specifications

General specifications

Figure 12

Feature Value

Voltage 230 V / 50 Hz 110 V / 50 Hz

Protection (fuse) 10 A 20 A

Power 2000 W

Number of lamps 4 x 500 W

Lamp type Halogen

Lamp holder type R7s (4 x 500)

Maxi lumen 54 000 Lm 54 000 Lm

Average lamp life 2000 h

Weight balloon 10 kg

Inflation time 45 s

Wind speed resistance 100 km/h (62 mp/h)

Surface area lit

1400m

Dimensions see [Figure 12]

S1701

845

2000

1670

5350

2515 6195

1100

Balloon Light BL2000B 14 4900059 (04-06)

Operation and Maintenance Manual

Specifications

4900059 (04-06) 15 Balloon Light BL2000B

Operation and Maintenance Manual

Parts

Contents

Spare parts......................................................................................................................................................................15

Envelope...............................................................................................................................................................15

Protection bowl & lamps .......................................................................................................................................15

Internal equipment ................................................................................................................................................16

Telescopic pole.....................................................................................................................................................16

Spare parts

Envelope

Figure 13

* Not showed

Protection bowl & lamps

Figure 14

Ref. Description Qty

A 17126368 Envelope 1

B 18034298 Internal Harness 1

C 18034306 External Harness EU 1

18034314 External Harness UK 1

* 17126319 Transport Bag 1

* 18034322 Repair Kit (2 self adhesives leaves) 1

S2713

Ref. Description Qty

A 17126392 M5 Screw 1

B 17126145 Screw CHC M5*25 1

C 17126152 Polycarbonate Bowl 1

D 17126160 Connector Clip 6

E 17126178 Clip, Light Harness 6

F 18034330 Temperature Sensor 1

G 16534299 Inox Springs 6

H 18034348 R7S Kit 1

18034355 500W R7S Lamp 4

S2715

Balloon Light BL2000B 16 4900059 (04-06)

Operation and Maintenance Manual

Parts

Internal equipment

Figure 15

Telescopic pole

Figure 16

Ref. Description Qty

A 18034363 Capacitator EU 1

18034371 Capacitator UK 1

B 18034389 Wires Terminal 1

C 18034397 Fan Support 1

D 18034405 Spacer 4

E 18034421 Fan 230 V EU 1

18034439 Fan 110 V UK 1

F 18034413 Draw in Plate 1

G 18034447 M8 Screw 4

H 18034454 Support Plate 1

I 18034462 Protection Ring 1

J 18034470 Glant Bolt 1

K 17126244 Spacer 4

L 18034488 Protection Grid 1

M 18034496 Air Filter 1

N 17126285 South Pole Plate 1

O 18034504 Protection Ring 1

P 17126293 Mount Pole 1

Q 18034512 Cable + Plug Euro 1

18034520 Cable + Plug UK 1

R 17126301 Pole Mounting 1

S2714

Ref. Description Qty

18034280 Mast Assy 1

A 18034538 Top cassing 30mm 1

B 18034546 30 mm Tube 1

C 18034553 Cassing 35 mm 1

D 18034561 Handling Screw 2

E 18034579 35 mm Tube 1

F 18034587 Cassing 40 mm 1

G 18034595 Set of 2 caps 1

H 18034603 40 mm Tube 2

I 18034611 Locking Screw 3

J 18034629 Cassing 50 mm 1

K 18034637 Superior Plate 1

L 18034645 Set of 2 caps 1

M 18034652 50 mm Tube 1

N 18034660 Square Leg 2

O 18034678 Leveling Leg 1

P 18034686 Set of 2 bars 3

Q 18034694 Inferior plate 1

S2716

4900059 (04-06) 17 Balloon Light BL2000B

Operation and Maintenance Manual

Warranty

Contents

General ...........................................................................................................................................................................17

Warranty registration.......................................................................................................................................................17

Warranty registration form...............................................................................................................................................18

General

Ingersoll-Rand, through its distributors, warrants to the

initial user that each BL2000B, will be free of defects in

material and workmanship for a period of twelve (12)

months from shipment to the initial user. The balloon

envelope for a period of six (6) months from shipment to

the initial user.

Consumables such as bulbs, fuses, etc. are not covered

by this warranty. Using a bulb of general use may cause

destruction of the envelope. All use of such bulb other than

IR referenced bulb cancels the warranty.

In the event of a manufacturing defect or incorrect

operation, return the balloon to your Ingersoll-Rand

distributor. Ingersoll-Rand will provide a new part or

repaired part, at its election, in place of any part, which is

found upon its inspection to be defective in material and

workmanship during the period prescribed above.

Labor cost and/or transport cost to replace the part/unit is

the responsibility of the user. User must present proof of

purchase at the time of exercising warranty.

The above warranty does not apply to failures occurring as

a result of abuse, misuse, negligent repairs, corrosion,

erosion and normal wear and tear, alterations or

modifications made to the product without express written

consent of Ingersoll-Rand; or failure to follow the

recommended operating practices and maintenance

procedures as provided in the product's operating and

maintenance publications.

Accessories or equipment furnished by Ingersoll-Rand,

but manufactured by others, including, but not limited to,

engines, shall carry whatever warranty the manufacturers

have conveyed to Ingersoll-Rand and which can be

passed on to the initial user.

Warranty registration

To initiate the machine warranty, fill out the “Warranty

Registration” form, supplied as part of the machine

documentation.

Keep a copy for your records and mail the original to:

Ingersoll-Rand International

170/175 Lakeview Drive

Airside Industrial Park

Swords

Co Dublin

Ireland

Attention : Warranty Department Utility Equipment

Note: Completion of this form validates the warranty.

IMPORTANT

THIS WARRANTY IS IN LIEU OF ALL OTHER WAR-

RANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT

OF TITLE), AND THERE ARE NO WARRANTIES OF

MERCHANTABILITY OR OF FITNESS FOR A PAR-

TICULAR PURPOSE.

Balloon Light BL2000B 18 4900059 (04-06)

Operation and Maintenance Manual

Warranty

Warranty registration form

Complete the Applicable Blocks Owner/User Type of Business (check one only)

Servicing Disitributor/User Acknowledgement

• The Purchaser has been instructed and/or has read the manual and understands proper preventative maintenance,

general operation and safety precautions.

• The warranty and limitation of liability has been reviewed and understood by the owner/user.

• Ingersoll-Rand reserves the right to make design changes or modifications of Ingersoll-Rand products at anytime

without incurring any obligation to make similar changes or modifications on previously sold units.

Selling Disitributor Servicing Distributor WARRANTY REGISTRATION

Name __________________________ Name __________________________ Owner/User Name _____________________

Address __________________________ Address __________________________ Address __________________________

City __________________________ City __________________________ City __________________________

Zip Code/Postal Code __________________ Zip Code/Postal Code___________________ Zip Code/Postal Code___________________

Country __________________________ Country __________________________ Country __________________________

Telephone __________________________ Telephone __________________________ Telephone __________________________

Construction-Heavy (highway,

excavation, etc.)

Asphalt Contractor Coal Mining Other Mining

Construction-Light (carpentry,

plumbing, pools, mason, etc.

Government (municipal, state, county,

etc.)

Quarry Shallow Oil & Gas

Rental (rental center, rental fleet, etc.) Building Contractor Waterwell Utility Company

Industrial (plant use) Other specify Exploration Utility Contractor

Model Unit S/N Engine S/N Date Delivered

Ingersoll-Rand BL2000B Operation and Maintenance Manual

Ingersoll-Rand BL2000B Operation and Maintenance Manual

Ingersoll-Rand BL2000B Operation and Maintenance Manual

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