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Yamaha
2016 Grizzly yfm700gphg
Yamaha 2016 Grizzly yfm700gphg User manual
Type
User manual
Brand
Yamaha
Size
25.70 MB
Category
Motorcycles
Pages
474
Language
English
Table of contents
VEHICLE IDENTIFICATION NUMBER
16
MODEL LABEL
16
(for EPS models)
16
INSTRUMENT FUNCTIONS
16
PREPARATION FOR REMOVAL AND DISASSEMBLY
16
REPLACEMENT PARTS
16
GASKETS, OIL SEALS AND O-RINGS
16
LOCK WASHERS/PLATES AND COTTER PINS
16
BEARINGS AND OIL SEALS
16
CIRCLIPS
16
RUBBER PARTS
16
QUICK FASTENERS
16
ELECTRICAL SYSTEM
16
GENERAL TIGHTENING TORQUE SPECIFICATIONS
58
ENGINE TIGHTENING TORQUES
58
CHASSIS TIGHTENING TORQUES
58
ENGINE
58
ENGINE OIL LUBRICATION CHART
58
LUBRICATION DIAGRAMS
58
INTRODUCTION
102
SYSTEM
102
GENERAL MAINTENANCE AND LUBRICATION CHART
102
CHECKING THE FUEL LINE
102
CHECKING THE SPARK PLUG
102
ADJUSTING THE VALVE CLEARANCE
102
CHECKING THE BREATHER HOSES
102
CHECKING THE EXHAUST SYSTEM
102
ADJUSTING THE EXHAUST GAS VOLUME
102
CLEANING THE SPARK ARRESTER
102
CHECKING THE AIR INDUCTION SYSTEM
102
CLEANING THE AIR FILTER ELEMENT
102
CHECKING THE FRONT BRAKE PADS
102
CHECKING THE REAR BRAKE PADS
102
ADJUSTING THE FRONT DISC BRAKE
102
ADJUSTING THE REAR DISC BRAKE
102
CHECKING THE FRONT BRAKE HOSES
102
CHECKING THE REAR BRAKE HOSES
102
CHECKING THE BRAKE FLUID LEVEL
102
BLEEDING THE HYDRAULIC BRAKE SYSTEM
102
CHECKING THE WHEELS
102
CHECKING THE TIRES
102
CHECKING THE V-BELT
102
REPLACING THE V-BELT
102
CHECKING THE FASTENER
102
CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES
102
ADJUSTING THE FRONT SHOCK ABSORBER ASSEMBLIES
102
CHECKING THE REAR SHOCK ABSORBER ASSEMBLIES
102
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
102
CHECKING THE STABILIZER BUSHING
102
LUBRICATING THE REAR KNUCKLE PIVOTS
102
LUBRICATING THE STEERING SHAFT
102
CHECKING THE STEERING SYSTEM
102
ADJUSTING THE TOE-IN
102
CHECKING THE ENGINE MOUNT
102
BOOTS
102
CHECKING THE ENGINE OIL LEVEL
102
CHANGING THE ENGINE OIL
102
MEASURING THE ENGINE OIL PRESSURE
102
CHECKING THE DIFFERENTIAL GEAR OIL LEVEL
102
CHANGING THE DIFFERENTIAL GEAR OIL
102
CHECKING THE FINAL GEAR OIL LEVEL
102
CHANGING THE FINAL GEAR OIL
102
CHECKING THE COOLING SYSTEM
102
CHECKING THE COOLANT LEVEL
102
CHANGING THE COOLANT
102
CHECKING AND LUBRICATING THE CABLES
102
LUBRICATING THE LEVERS
115
LUBRICATING THE PEDAL
115
AND SHIFT ROD
115
ADJUSTING THE THROTTLE LEVER FREE PLAY
115
ADJUSTING THE SPEED LIMITER
115
REPLACING THE HANDLE MOUNTED LIGHT BULB
115
BEAMS
115
REMOVING THE BATTERY COVER
147
INSTALLING THE BATTERY COVER
147
REMOVING THE TOP COVER
147
INSTALLING THE TOP COVER
147
REMOVING THE SIDE PANELS
147
INSTALLING THE SIDE PANELS
147
REMOVING THE UPPER PANEL
147
INSTALLING THE UPPER PANEL
147
INSTALLING THE REAR FENDER
147
INSTALLING THE FOOTREST BOARDS
147
INSTALLING THE AIR FILTER CASE
147
REMOVING THE FRONT WHEELS
147
REMOVING THE FRONT WHEEL HUBS
147
CHECKING THE FRONT WHEELS
147
CHECKING THE FRONT WHEEL HUBS
147
INSTALLING THE FRONT BRAKE DISCS
147
INSTALLING THE FRONT WHEEL HUBS
147
INSTALLING THE FRONT WHEELS
147
REMOVING THE REAR WHEELS
147
REMOVING THE REAR WHEEL HUBS
147
CHECKING THE REAR WHEELS
147
CHECKING THE REAR WHEEL HUBS
147
INSTALLING THE REAR BRAKE DISCS
147
INSTALLING THE REAR WHEEL HUBS
147
INSTALLING THE REAR WHEELS
147
INTRODUCTION
185
CHECKING THE FRONT BRAKE DISCS
185
REPLACING THE FRONT BRAKE PADS
185
DISASSEMBLING THE FRONT BRAKE CALIPERS
185
CHECKING THE FRONT BRAKE CALIPERS
185
ASSEMBLING THE FRONT BRAKE CALIPERS
185
INSTALLING THE FRONT BRAKE CALIPERS
185
CHECKING THE FRONT BRAKE MASTER CYLINDER
185
ASSEMBLING THE FRONT BRAKE MASTER CYLINDER
185
INSTALLING THE FRONT BRAKE MASTER CYLINDER
185
INTRODUCTION
185
CHECKING THE REAR BRAKE DISCS
185
REPLACING THE REAR BRAKE PADS
185
REMOVING THE REAR BRAKE MASTER CYLINDER
185
DISASSEMBLING THE REAR BRAKE CALIPERS
185
CHECKING THE REAR BRAKE CALIPERS
185
ASSEMBLING THE REAR BRAKE CALIPERS
185
INSTALLING THE REAR BRAKE CALIPERS
185
CHECKING THE REAR BRAKE MASTER CYLINDER
185
ASSEMBLING THE REAR BRAKE MASTER CYLINDER
185
INSTALLING THE REAR BRAKE MASTER CYLINDER
185
REMOVING THE HANDLEBAR
185
CHECKING THE HANDLEBAR
185
INSTALLING THE HANDLEBAR
185
REMOVING THE BEARING RETAINER (except for EPS models)
185
CHECKING THE STEERING STEM
185
INSTALLING THE STEERING STEM (except for EPS models)
185
INSTALLING THE STEERING STEM (for EPS models)
185
INSTALLING THE PITMAN ARM (except for EPS models)
185
INSTALLING THE PITMAN ARM (for EPS models)
185
REMOVING THE STEERING KNUCKLES
185
CHECKING THE TIE-RODS
185
BEARINGS
185
CHECKING THE STEERING KNUCKLE BALL JOINTS
185
INSTALLING THE TIE-RODS
185
INSTALLING THE FRONT ARM PROTECTORS
185
CHECKING THE FRONT ARMS
196
CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES
196
CHECKING THE FRONT ARM BALL JOINTS
196
ASSEMBLIES
196
INSTALLING THE FRONT ARM PROTECTORS
196
BEARINGS
196
CHECKING THE STABILIZER
196
INSTALLING THE REAR ARM PROTECTORS
196
CHECKING THE REAR ARMS
196
CHECKING THE REAR SHOCK ABSORBER ASSEMBLIES
196
ASSEMBLIES
196
MEASURING THE COMPRESSION PRESSURE
238
INSTALLING THE EXHAUST PIPE AND MUFFLER
238
INSTALLING THE V-BELT COOLING DUCTS
238
INSTALLING THE DRIVE SELECT LEVER UNIT
238
INSTALLING THE ENGINE
238
REMOVING THE CAMSHAFTS
238
CHECKING THE CAMSHAFTS
238
CHECKING THE CAMSHAFT SPROCKETS
238
CHECKING THE TIMING CHAIN TENSIONER
238
INSTALLING THE CAMSHAFTS
238
INSTALLING THE BREATHER PLATE
238
REMOVING THE CYLINDER HEAD
238
REMOVING THE PISTON
238
CHECKING THE CYLINDER HEAD
238
CHECKING THE CYLINDER AND PISTON
238
CHECKING THE PISTON RINGS
238
CHECKING THE PISTON PIN
238
INSTALLING THE PISTON AND CYLINDER
238
INSTALLING THE CYLINDER HEAD
238
REMOVING THE VALVES
238
CHECKING THE VALVES AND VALVE GUIDES
238
CHECKING THE VALVE SEATS
238
CHECKING THE VALVE SPRINGS
238
CHECKING THE VALVE LIFTERS
238
INSTALLING THE VALVES
238
REMOVING THE AC MAGNETO ROTOR
238
REMOVING THE STARTER CLUTCH
238
CHECKING THE STARTER CLUTCH
238
INSTALLING THE STARTER CLUTCH
238
INSTALLING THE AC MAGNETO ROTOR
238
CHECKING THE STARTER MOTOR
254
ASSEMBLING THE STARTER MOTOR
254
AND OIL PUMP DRIVEN SPROCKET
254
CHECKING THE OIL PUMP SPROCKETS
254
AND OIL PUMP DRIVEN SPROCKET
254
CHECKING THE STOPPER LEVER
254
CHECKING THE SHIFT LEVERS
254
INSTALLING THE SHIFT LEVERS
254
REMOVING THE PRIMARY AND SECONDARY SHEAVES
254
DISASSEMBLING THE SECONDARY SHEAVE
254
CHECKING THE V-BELT
254
CHECKING THE PRIMARY SHEAVE
254
CHECKING THE PRIMARY SHEAVE WEIGHTS
254
CHECKING THE PRIMARY SHEAVE SLIDERS
254
CHECKING THE SECONDARY SHEAVE
254
ASSEMBLING THE PRIMARY SHEAVE
254
ASSEMBLING THE SECONDARY SHEAVE
254
INSTALLING THE PRIMARY AND SECONDARY SHEAVES
254
REMOVING THE CLUTCH
254
CHECKING THE CLUTCH
254
CHECKING THE CLUTCH SHOE
254
ASSEMBLING THE CLUTCH HOUSING
254
INSTALLING THE CLUTCH
254
SEPARATING THE CRANKCASE
254
CHECKING THE TIMING CHAIN AND TIMING CHAIN GUIDE
254
CHECKING THE BEARINGS
254
CHECKING THE CRANKCASE
254
ASSEMBLING THE CRANKCASE
254
REMOVING THE CRANKSHAFT
280
CHECKING THE OIL PUMP
280
CHECKING THE OIL STRAINER
280
CHECKING THE RELIEF VALVE
280
CHECKING THE CRANKSHAFT
280
ASSEMBLING THE OIL PUMP
280
INSTALLING THE CRANKSHAFT
280
INSTALLING THE OIL PUMP
280
REMOVING THE TRANSMISSION
280
DISASSEMBLING THE DRIVE AXLE
280
CHECKING THE SHIFT FORKS
280
CHECKING THE SHIFT DRUM
280
CHECKING THE TRANSMISSION
280
CHECKING THE SECONDARY SHAFT
280
CHECKING THE STOPPER LEVER AND STOPPER WHEEL
280
ASSEMBLING THE DRIVE AXLE
280
ASSEMBLING THE SHIFT FORK
280
INSTALLING THE SHIFT FORKS AND SHIFT DRUM
280
REMOVING THE MIDDLE DRIVE SHAFT
280
REMOVING THE MIDDLE DRIVEN SHAFT
280
CHECKING THE PINION GEARS
280
INSTALLING THE BEARING AND OIL SEALS
280
INSTALLING THE MIDDLE DRIVEN SHAFT
280
INSTALLING THE MIDDLE DRIVE SHAFT
280
MEASURING THE MIDDLE GEAR BACKLASH
280
ALIGNING THE MIDDLE GEAR
280
CHECKING THE OIL COOLER
305
INSTALLING THE OIL COOLER
305
CHECKING THE RADIATOR
305
INSTALLING THE RADIATOR
305
CHECKING THE THERMOSTAT
305
INSTALLING THE THERMOSTAT
305
DISASSEMBLING THE WATER PUMP
305
CHECKING THE WATER PUMP
305
ASSEMBLING THE WATER PUMP
305
INSTALLING THE WATER PUMP HOUSING
305
INSTALLING THE WATER JACKET JOINT
305
REMOVING THE FUEL TANK
309
REMOVING THE FUEL PUMP
309
CHECKING THE FUEL PUMP BODY
309
CHECKING THE FUEL TANK BREATHER HOSE JOINT
309
INSTALLING THE FUEL PUMP
309
INSTALLING THE FUEL TANK
309
REMOVING THE THROTTLE BODY ASSEMBLY
309
CHECKING THE INJECTOR
309
CHECKING THE THROTTLE BODY
309
INSTALLING THE THROTTLE BODY ASSEMBLY
309
CHECKING THE FUEL PRESSURE
309
ADJUSTING THE THROTTLE POSITION SENSOR
309
CHECKING THE AIR INDUCTION SYSTEM
309
INSTALLING THE AIR INDUCTION SYSTEM
309
CHECKING NOISES
345
TROUBLESHOOTING CHART
345
ASSEMBLIES
345
REMOVING THE DIFFERENTIAL GEAR ASSEMBLY
345
CHECKING THE DIFFERENTIAL ASSEMBLY
345
CHECKING THE DIFFERENTIAL MOTOR OPERATION
345
ASSEMBLING THE DIFFERENTIAL ASSEMBLY
345
MEASURING THE DIFFERENTIAL GEAR BACKLASH
345
ADJUSTING THE DIFFERENTIAL GEAR BACKLASH
345
ASSEMBLIES
345
DISASSEMBLING THE FINAL DRIVE PINION GEAR ASSEMBLY
345
CHECKING THE REAR DRIVE SHAFT
345
CHECKING THE FINAL DRIVE ASSEMBLY
345
ASSEMBLING THE FINAL DRIVE CASE
345
ASSEMBLING THE FINAL DRIVE PINION GEAR ASSEMBLY
345
SELECTING THE FINAL DRIVE PINION GEAR SHIM(S)
345
(FINAL DRIVE CASE SIDE) AND THRUST WASHER
345
(FINAL DRIVE CASE COVER SIDE)
345
SELECTING THE WHEEL GEAR SHIM(S)
345
MEASURING THE FINAL GEAR BACKLASH
345
ADJUSTING THE FINAL GEAR BACKLASH
345
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
STARTING CIRCUIT CUT-OFF SYSTEM OPERATION
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
ECU SELF-DIAGNOSTIC FUNCTION
387
TROUBLESHOOTING METHOD
387
YAMAHA DIAGNOSTIC TOOL
387
TROUBLESHOOTING DETAILS (FUEL INJECTION SYSTEM)
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
387
TROUBLESHOOTING
387
CIRCUIT DIAGRAM
451
EPS CONTROL UNIT’S SELF-DIAGNOSTIC FUNCTION
451
EPS WARNING LIGHT DURING NORMAL OPERATION
451
DIAGNOSTIC MODE
451
SELF-DIAGNOSTIC FUNCTION TABLE (EPS SYSTEM)
451
TROUBLESHOOTING DETAILS (EPS SYSTEM)
451
CHECKING THE SWITCHES
451
CHECKING THE BULBS AND BULB SOCKETS
451
CHECKING THE FUSES
451
CHECKING AND CHARGING THE BATTERY
451
CHECKING THE RELAYS
451
CHECKING THE DIODE
451
CHECKING THE SPARK PLUG CAP
451
CHECKING THE IGNITION COIL
451
CHECKING THE CRANKSHAFT POSITION SENSOR
451
CHECKING THE LEAN ANGLE SENSOR
451
CHECKING THE STARTER MOTOR OPERATION
451
CHECKING THE STATOR COIL
451
CHECKING THE RECTIFIER/REGULATOR
451
CHECKING THE FUEL SENDER
451
CHECKING THE SPEED SENSOR
451
CHECKING THE RADIATOR FAN MOTOR
451
CHECKING THE RADIATOR FAN MOTOR CIRCUIT BREAKER
451
CHECKING THE COOLANT TEMPERATURE SENSOR
451
CHECKING THE THROTTLE POSITION SENSOR
451
CHECKING THE FUEL INJECTOR
451
CHECKING THE AIR INDUCTION SYSTEM SOLENOID
451
CHECKING THE INTAKE AIR PRESSURE SENSOR
451
CHECKING THE INTAKE AIR TEMPERATURE SENSOR
451
CHECKING THE EPS MOTOR (for EPS models)
451
CHECKING THE EPS TORQUE SENSOR (for EPS models)
451
GENERAL INFORMATION
460
STARTING FAILURES
460
INCORRECT ENGINE IDLING SPEED
460
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
460
FAULTY DRIVE TRAIN
460
FAULTY GEAR SHIFTING
460
SHIFT LEVER DOES NOT MOVE
460
JUMPS OUT OF GEAR
460
FAULTY CLUTCH
460
OVERHEATING
460
OVERCOOLING
460
POOR BRAKING PERFORMANCE
460
FAULTY SHOCK ABSORBER ASSEMBLY
460
UNSTABLE HANDLING
460
FAULTY LIGHTING OR SIGNALING SYSTEM
460
SELF-DIAGNOSTIC FUNCTION TABLE
460
COMMUNICATION ERROR WITH THE METER
460
DIAGNOSTIC CODE: SENSOR OPERATION TABLE
460
DIAGNOSTIC CODE: ACTUATOR OPERATION TABLE
460
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