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TITAN ZX 4800 Zero-Turn-Radius Riding Mower
Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
16.78 MB
Pages
52
Language
English
Table of contents
Foreword
3
Description and Operation
4
Introduction
4
Hydraulic Schematic
5
External Features
6
Safety
9
Personal Safety
9
Tool Safety
9
Work Area Safety
9
Servicing Safety
9
Troubleshooting
10
Service and Maintenance
11
External Maintenance
11
Service and Maintenance Procedures
11
Fluids
11
Fluid Volume and Level
11
Filter and Filter Guard
12
Fluid Change Procedure
13
Purging Procedures
14
Return To Neutral Setting
15
Return To Neutral Assembly
16
Control Arm Assembly
17
Parking Brake Adjustment
18
Parking Brake Assembly
19
Brake Arm Assembly
20
Hub Removal
21
Tear Down and Reassembly
22
How To Use This Manual
22
General Instructions
22
Tools
23
Torques
23
Transaxle Removal
24
Fan and Pulley
24
Side Cover
27
Bull, Pinion and Reduction Gears
28
Charge Pump
29
Charge Pump Orientation
30
Input Shaft
31
Bypass Arm
32
Swashplate
33
Center Section
34
Brake Assembly
34
Center Section Kit
37
Check Plugs & Seals
38
Cylinder Blocks
38
Axle Shaft
39
Assembly After Complete Tear Down
41
How To Use Service Schematic
43
Exploded View & Parts List
44
ZT-3100 Exploded View & Parts List
44
ZT-3400 Exploded View & Parts List
46
Glossary Of Terms
48
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Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
4.64 MB
Category
Lawnmowers
Pages
52
Language
English
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Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
2.98 MB
Category
Lawnmowers
Pages
56
Language
English
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Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
2.83 MB
Category
Lawnmowers
Pages
64
Language
English
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Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
2.76 MB
Category
Lawnmowers
Pages
60
Language
English
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Toro TITAN ZX 4800 Zero-Turn-Radius Riding Mower User manual
Type
User manual
Brand
Toro
Size
18.06 MB
Category
Engine
Pages
108
Language
English
Table of contents
General Information
9
Think Safety First
9
Torque Specifications
11
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
12
Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)
13
Other Torque Specifications
14
Equivalents & Conversions
15
Decimal & Millimeter Equivalents
15
U.S. to Metric Conversions
16
TITAN ZX Specifications
17
TITAN MX Specifications
18
Engine RPM Information
19
Hydro-Gear ZT-3100 Hydrostatic Transaxles
20
Checking the Hydraulic Oil Level
20
Model and Serial Number Identification
21
Grease and Lubrication Point
21
Frame and Chassis Exploded View
22
ROPS Exploded View
23
Front Axle / Caster Fork / Bearing Service (MX)
24
Front Axle / Caster Fork / Bearing Disassembly
24
Front Axle / Caster Fork / Bearing Assembly
24
Front Axle / Caster Fork / Bearing Service (ZX)
25
Front Axle / Caster Fork / Bearing Disassembly
25
Front Axle / Caster Fork / Bearing Assembly
25
Caster Wheel, Bushing and Bearing Service (MX)
26
Caster Wheel, Bushing and Bearing Disassembly
26
Caster Wheel, Bushing and Bearing Assembly
26
Caster Wheel and Bushing Service (ZX)
27
Caster Wheel / Bushing Disassembly
27
Caster Wheel / Bushing Assembly
27
Pod / Fender Service
28
Pod / Fender Removal – RH
28
Pod / Fender Installation – RH
28
Pod / Fender Removal – LH
29
Pod / Fender Installation – LH
29
Fuel Tank Service
30
Fuel Tank Removal (MX Shown)
30
Fuel Tank Installation (MX Shown)
30
Fuel & Vent Line Routing
31
Fuel & Vent Line Routing - ZX Models
31
Fuel & Vent Line Routing - MX Models
31
Fuel & Vent Line Routing - CARB Models
32
Motion Control Damper Service
33
Motion Control Damper Removal (LH side shown)
33
Motion Control Damper Installation
33
Motion Control Box / Seat Pivot Service (MX shown)
34
Motion Control Box / Seat Pivot Removal
34
Motion Control Box / Seat Pivot Installation
36
Motion Control / Actuator Arm Service
37
Motion Control Disassembly (LH Side Shown)
37
Motion Control Assembly
38
Seat Support / Fender Support Service
41
Seat Support Removal (MX Shown)
41
Seat Support Installation (MX Shown)
41
Deck Lift Service
42
Deck Lift Removal
42
Deck Lift Installation
42
Parking Brake & Linkage Service
44
Parking Brake & Linkage Removal
44
Parking Brake & Linkage Installation
45
Engine Replacement
47
PTO Clutch & Clutch Stop Mounting (All Models)
47
Engine Mounting Exploded View
48
Engine Mounting – Kawasaki Engine
48
Engine Removal
49
Engine Installation
50
Hydrostatic Drive Exploded View
53
Hydrostatic Drive Belt Routing
54
Hydro-Gear ZT-3100 Hydrostatic Transaxles
55
Checking the Hydraulic Oil Level
55
Neutral Adjustment
56
Forward Tracking Adjustment
57
Purging Procedure
58
Hydrostatic Drive Belt Replacement
58
Hydrostatic Drive Belt Removal
58
Hydrostatic Drive Belt Installation
59
Transaxle Replacement
61
Transaxle Removal – RH Side Shown
61
Transaxle Installation
63
Mower Deck Exploded Views
67
48 Inch Deck
67
54 Inch Deck
68
60 Inch Deck
69
PTO Belt Replacement and Belt Routing
70
48, 54 & 60 Inch Deck
70
Inspecting the Belts
70
PTO Belt Replacement - 48, 54 & 60 Inch Deck
71
Mower Deck Replacement
73
Mower Deck Removal - 48, 54 & 60 Inch Deck
73
Mower Deck Installation - 48, 54 & 60 Inch Deck
74
Spindle Service
75
Spindle Removal
75
Spindle Installation
75
Spindle Exploded Views
76
Spindle Assembly - 48, 54 & 60 Inch Deck
76
Spindle Disassembly
76
Spindle Assembly
77
Idler Arm / Deck Belt Tensioner Service
78
Idler Arm / Tensioner Exploded View - 48, 54 & 60 Inch Deck
78
Idler Arm Inspection
79
Idler Arm Removal
79
Idler Arm Installation
79
Checking for Bent Blades
80
Mower Deck Leveling
81
Checking Side-to-Side Level
82
Checking the Front-to-Rear Blade Slope
82
Leveling the Mower Deck
83
Chassis Switches
85
Key/Ignition Switch
85
Purpose
85
Location
85
How It Works
85
Testing
85
PTO Switch
86
Purpose
86
Location
86
How It Works
86
Continuity Testing
87
Seat Switch
88
Purpose
88
Location
88
How It Works
88
Testing
89
RH and LH Neutral Switch
90
Purpose
90
Location
90
How it Works
90
Testing
90
Parking Brake Switch
91
Purpose
91
Location
91
How it Works
91
Testing
92
Parking Brake Circuit
92
Starter Solenoid & Starting System
93
Purpose
93
Location
93
How It Works (solenoid only)
93
Starter Solenoid Testing (solenoid only)
93
Starting System Schematic
94
Starter Solenoid Circuit & Operation
94
Electric PTO Clutch
95
Purpose
95
Location
95
How It works
95
Testing
95
Coil Resistance Measurement
95
PTO Clutch Electrical Specifications
95
PTO Clutch Continuity to Ground Check
96
Measuring Clutch Current Draw
96
PTO Clutch Electrical Specifications
96
PTO Circuit & Operation
96
PTO Circuit Schematic
97
PTO Clutch Replacement
98
PTO Clutch Removal
98
PTO Clutch Installation
98
Hour Meter
99
Purpose
99
Location
99
How It Works
99
Testing
99
Fuses
100
Location
100
How It Works
100
Testing
100
FlyBack Diode
101
Purpose
101
Location
101
Testing
102
Wire Harness View 1 of 3
103
Wire Harness View 2 of 3
104
Wire Harness View 3 of 3
105
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