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Toro
2000 Series HDX SD 132cm Riding Mower
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
3.13 MB
Category
Engine
Pages
177
Language
English
Table of contents
General Information
9
Before Servicing
10
Model Identification
13
General Specifications
15
Periodic Maintenance
17
Periodic Maintenance Chart
18
Torque and Locking Agent
19
Specifications
21
Special Tools
22
Periodic Maintenance Procedures
23
Fuel System
23
Low Idle Speed Adjustment
23
High Idle Speed Adjustment
23
Fuel System Cleanliness Inspection
24
Element Cleaning and Inspection
25
Air Cleaner Housing (Cap and Body) Inspection
26
Engine Top End
26
Cylinder Head Cleaning
26
Valve Clearance Inspection
26
Valve Clearance Adjustment
27
Valve Seat Inspection
28
Valve Seat Repair
28
Lubrication System
31
Engine Oil Level Inspection
31
Engine Oil Change
31
Oil Filter Replacement
32
Electrical System
33
Spark Plug Cleaning and Inspection
33
Spark Plug Gap Inspection
33
Fuel System
35
Exploded View
36
Specifications
42
Governor Link Mechanism
44
Control Panel Assembly Removal
44
Control Panel Assembly Installation
44
Governor Arm Removal
45
Governor Arm Installation
46
Governor Assembly Removal
46
Governor Assembly Installation
47
Governor Assembly Inspection
47
Governor Shaft Removal
47
Governor Shaft Installation
47
Carburetor
48
Fuel and Air Flow
48
Fuel Shut Off Solenoid Valve
51
Low Idle Speed Adjustment
51
High Idle Speed Adjustment
51
High Altitude Operation
51
Main Jet Replacement
52
Fuel System Cleanliness Inspection
53
Inlet Pipe Removal
54
Inlet Pipe Installation
54
Carburetor Removal
55
Carburetor Installation
57
Carburetor Disassembly/Assembly
59
Carburetor Cleaning
62
Carburetor Inspection
63
Fuel Shut Off Solenoid Valve Test
64
Inlet Manifold
65
Inlet Manifold Removal
65
Inlet Manifold Installation
65
Inlet Manifold Inspection
66
Fuel Pump, Fuel Filter
67
Fuel Pump Removal
67
Fuel Pump Installation
67
Fuel Pump Inspection
67
Fuel Filter Removal/Installation
68
Fuel Filter Inspection
68
Air Cleaner
69
Element Removal
69
Element Installation
70
Element Cleaning and Inspection
71
Air Cleaner Body and Bracket Removal
71
Air Cleaner Body and Bracket Installation
72
Air Cleaner Housing (Cap and Body) Inspection
72
Cooling System
73
Exploded View
74
Cooling Fan
76
Cooling Fan Removal
76
Cooling Fan Installation
76
Cooling Fan Inspection
76
Engine Shroud
77
Engine Shroud Removal
77
Engine Shroud Installation
77
Engine Top End
79
Exploded View
80
Specifications
82
Special Tools
84
Cylinder Head
85
Compression Measurement
85
Cylinder Head Assembly Removal
86
Cylinder Head Assembly Installation
86
Push Rod Removal
87
Push Rod Installation
88
Push Rod Inspection
88
Valve Mechanism Removal/Installation
88
Cylinder Head Cleaning
90
Cylinder Head Inspection
91
Rocker Arm Inspection
91
Valves
92
Valve Clearance Inspection
92
Valve Clearance Adjustment
92
Valve Seat Inspection
92
Valve Seat Repair
92
Valve Head Thickness
92
Valve Stem Runout
92
Valve Stem Diameter
92
Valve Guide Inside Diameter
93
Valve Spring Inspection
93
Cylinder, Piston
94
Piston Removal
94
Piston Installation
95
Piston/Cylinder Seizure
97
Piston Cleaning
97
Piston Ring and Ring Groove Wear
98
Piston Ring End Gap
99
Piston Pin, Piston Pin Hole, and Connecting Rod Wear
99
Piston Diameter
100
Cylinder Inside Diameter
100
Cylinder Boring and Honing
100
Lubrication System
103
Exploded View
104
Engine Oil Flow Chart
106
Specifications
107
Special Tools
108
Engine Oil and Oil Filter
109
Engine Oil Level Inspection
109
Engine Oil Change
109
Oil Filter Removal
109
Oil Filter Installation
109
Pressurized Lubrication System
110
Oil Pressure Measurement
110
Oil Pump, Relief Valve
111
Oil Pump, Relief Valve Removal
111
Oil Pump, Relief Valve Installation
111
Oil Pump, Relief Valve Inspection
111
Oil Screen
113
Oil Screen Removal
113
Oil Screen Installation
113
Cleaning and Inspection
113
Camshaft/Crankshaft
115
Exploded View
116
Specifications
118
Special Tool
119
Crankcase
120
Crankcase Cover Removal
120
Crankcase Cover Disassembly
120
Crankcase Cover Assembly
121
Crankcase Cover Installation
121
Crankcase Cover Inspection
122
Crankcase Disassembly
122
Crankcase Assembly
122
Crankcase Inspection
123
Crankcase and Crankcase Cover Cleaning
123
Breather
124
Breather Valve Removal
126
Breather Valve Installation
126
Breather Valve Inspection
127
Breather Pipe Removal
127
Breather Pipe Installation
127
Camshaft, Tappet
128
Camshaft, Tappet Removal
128
Camshaft, Tappet Installation
128
Camshaft Disassembly
128
Camshaft Assembly
129
Camshaft Inspection
129
Camshaft Bearing/Journal Wear
129
Crankshaft, Connecting Rod
131
Connecting Rod Removal
131
Connecting Rod Installation
131
Crankshaft Removal
131
Crankshaft Installation
131
Cleaning/Inspection
131
Connecting Rod Bend/Twist
132
Connecting Rod Big End/Crankpin Width Wear
132
Connecting Rod Big End Bearing/Crankpin Wear
133
Crankshaft Runout
133
Crankshaft Main Journal/Wear
134
Starter System
135
Exploded View
136
Specifications
138
Electric Starter System
139
Starter Motor Removal
139
Starter Motor Installation
139
Starter Solenoid and Circuit Test
139
Starter Motor Test
141
Starter Motor Disassembly
141
Starter Motor Assembly
143
Starter Motor Brush Inspection
146
Brush Spring Inspection
146
Armature Inspection
147
Yoke Assembly Inspection
148
Pinion Clutch Inspection
149
Electrical System
151
Exploded View
152
Specifications
154
Special Tool
155
Wiring Dagram
156
Precautions
159
Charging System
160
Flywheel and Stator Coil Removal
160
Flywheel and Stator Coil Installation
162
Charging System Operational Inspection
164
Stator Coil Resistance
165
Unregulated Stator Output
165
Regulator Removal
165
Regulator Installation
166
Regulator Resistance
166
Ignition System
167
Ignition Coil Removal
168
Ignition Coil Installation
168
Ignition Coil Inspection
169
Spark Plug Removal
169
Spark Plug Installation
169
Spark Plug Cleaning and Inspection
169
Spark Plug Gap Inspection
169
Troubleshooting
171
Engine Troubleshooting Guide
172
Starter Motor Troubleshooting Guide
176
View document
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
22.06 MB
Category
Lawnmowers
Pages
284
Language
German, English, French, Dutch
View document
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
16.78 MB
Pages
52
Language
English
Table of contents
Foreword
3
Description and Operation
4
Introduction
4
Hydraulic Schematic
5
External Features
6
Safety
9
Personal Safety
9
Tool Safety
9
Work Area Safety
9
Servicing Safety
9
Troubleshooting
10
Service and Maintenance
11
External Maintenance
11
Service and Maintenance Procedures
11
Fluids
11
Fluid Volume and Level
11
Filter and Filter Guard
12
Fluid Change Procedure
13
Purging Procedures
14
Return To Neutral Setting
15
Return To Neutral Assembly
16
Control Arm Assembly
17
Parking Brake Adjustment
18
Parking Brake Assembly
19
Brake Arm Assembly
20
Hub Removal
21
Tear Down and Reassembly
22
How To Use This Manual
22
General Instructions
22
Tools
23
Torques
23
Transaxle Removal
24
Fan and Pulley
24
Side Cover
27
Bull, Pinion and Reduction Gears
28
Charge Pump
29
Charge Pump Orientation
30
Input Shaft
31
Bypass Arm
32
Swashplate
33
Center Section
34
Brake Assembly
34
Center Section Kit
37
Check Plugs & Seals
38
Cylinder Blocks
38
Axle Shaft
39
Assembly After Complete Tear Down
41
How To Use Service Schematic
43
Exploded View & Parts List
44
ZT-3100 Exploded View & Parts List
44
ZT-3400 Exploded View & Parts List
46
Glossary Of Terms
48
View document
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
22.13 MB
Category
Lawnmowers
Pages
284
Language
German, English, French, Dutch
View document
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
27.36 MB
Category
Lawnmowers
Pages
118
Language
English
Table of contents
Think Safety First
8
Equivalents and Conversions
20
U.S. to Metric Conversions
21
Toro Twin Cylinder Engine Replacement
33
Kawasaki Engine Replacement
37
Caster Fork and Bearing Replacement
49
Caster Wheel Replacement
50
Left Console Replacement
51
Right Console Replacement
53
Seat Replacement
55
Fuel Tank Replacement
56
ROPS (Roll Over Protection System) Replacement
59
Throttle Cable Assembly Replacement
60
Choke Control Assembly Replacement
62
Park Brake Handle Assembly Replacement
63
Adjusting the Park Brake
65
Motion Control Damper
66
Motion Control Assembly Replacement
68
Adjusting the Motion Control Handle Position
70
MYRIDE® Replacement
71
Mower Belt Replacement
80
Mower Deck Replacement
80
Mower Spindle Replacement
81
Leveling the Mower Deck
83
Using the Drive Wheel Release Valves (Bypass Valves)
91
Adjusting the Motion Control Linkage (Neutral Setting)
91
Tracking Adjustment
93
Purging Procedure
93
Hydrostatic Drive Belt Replacement
94
Hydrostatic Drive Transmission Replacement
95
Fuse Block and Fuses
103
Key/Ignition Switch
103
Hourmeter
104
Operator Presence Switch (Seat Switch)
105
Neutral Switch - Left and Right
106
Parking Brake Switch
106
Starter Solenoid
107
PTO Switch
107
Electric PTO Clutch
109
TVS Diode
113
View document
Toro 2000 Series HDX SD 132cm Riding Mower User manual
Type
User manual
Brand
Toro
Size
5.78 MB
Category
Lawnmowers
Pages
68
Language
English
Table of contents
Safety
4
General Safety
4
Slope Indicator
5
Safety and Instructional Decals
6
Product Overview
12
Controls
12
Specifications
14
Attachments/Accessories
14
Before Operation
15
Before Operation Safety
15
Adding Fuel
16
Performing Daily Maintenance
16
Breaking in a New Machine
16
(ROPS)
17
Using the Safety-Interlock System
18
Positioning the Seat
19
Adjusting the Rear-Shock Assemblies
19
Using Attachments and Accessories
20
During Operation
20
During Operation Safety
20
Entering the Operator’s Position
23
Operating the Parking Brake
23
(PTO)
24
Operating the Throttle
24
Operating the Choke
24
Starting the Engine
25
Shutting Off the Engine
25
Using the Motion-Control Levers
26
Driving the Machine
26
Using the Side Discharge
27
Adjusting the Height of Cut
27
Adjusting the Anti-Scalp Rollers
28
Operating Tips
29
After Operation
29
After Operation Safety
29
Using the Fuel-Shutoff Valve
29
Using the Drive-Wheel Release Valves
30
Transporting the Machine
31
Maintenance
33
Maintenance Safety
33
Recommended Maintenance Schedule(s)
33
Pre-Maintenance Procedures
34
Releasing the Mower-Deck Curtain
34
Removing the Sheet-Metal Guard
35
Lubrication
35
Greasing the Machine
35
Engine Maintenance
36
Engine Safety
36
Servicing the Air Cleaner
36
Servicing the Engine Oil
37
Servicing the Spark Plug(s)
40
Cleaning the Cooling System
41
Cleaning the Engine Screen
41
Checking the Spark Arrester
41
Filter
41
Fuel System Maintenance
42
Replacing the Fuel Filter
42
Servicing the Fuel Tank
42
Electrical System Maintenance
43
Electrical System Safety
43
Servicing the Battery
43
Servicing the Fuses
45
Drive System Maintenance
45
Checking the Seat Belt
45
Checking the Roll-Bar Knobs
45
Adjusting the Tracking
46
Checking the Tire Pressure
47
Checking the Wheel Lug Nuts
47
Brake Maintenance
47
Adjusting the Parking Brake
47
Belt Maintenance
49
Inspecting the Belts
49
Replacing the Mower Belt
49
Controls System Maintenance
51
Adjusting the Control-Handle Position
51
Adjusting the Motion-Control Linkage
51
Hydraulic System Maintenance
53
Hydraulic System Safety
53
Hydraulic Fluid Specifications
53
Checking the Hydraulic Fluid Level
53
Filters
53
Bleeding the Hydraulic System
55
Mower Deck Maintenance
56
Blade Safety
56
Servicing the Cutting Blades
56
Blade Slope
59
Removing the Mower Deck
60
Replacing the Grass Deflector
61
Cleaning
62
Cleaning under the Mower Deck
62
Cleaning the Suspension System
62
Disposing of Waste
62
Storage
63
Storage Safety
63
Cleaning and Storage
63
Troubleshooting
64
Schematics
66
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