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TETRIX 300 AC/DC COMFORT activArc
EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual
Type
Operating Instructions Manual
Brand
EWM
Size
2.29 MB
Category
Welding System
Pages
85
Language
English
Table of contents
Contents
3
Safety instructions
6
Notes on the use of these operating instructions
6
Explanation of icons
7
General
8
Transport and installation
12
Ambient conditions
13
In operation
13
Transport and storage
13
Intended use
14
Applications
14
TIG welding
14
MMA welding
14
Documents which also apply
15
Warranty
15
Declaration of Conformity
15
Welding in environments with increased electrical hazards
15
Service documents (spare parts and circuit diagrams)
15
Machine description – quick overview
16
Front view
16
Rear view
18
Machine control – Operating elements
20
Function sequence
22
Design and function
24
General
24
Transport and installation
25
Machine cooling
25
Workpiece lead, general
25
Mains connection
26
Mains configuration
26
TIG welding
27
Welding torch and workpiece line connection
27
Torch connection options and pin assignments
28
Shielding gas supply (shielding gas cylinder for welding machine)
28
Connecting the shielding gas supply
29
Setting the shielding gas quantity
30
Gas test
30
Select welding task
31
Manual, standard operation (JOB 0)
31
Welding data display
32
Welding parameter setting
32
Arc ignition
33
HF ignition
33
Liftarc ignition
33
Automatic cut-out
33
Optimising the ignition characteristics for pure tungsten electrodes
34
Manual, standard operation (JOB 0)
34
JOB operation (JOB 1 to 7)
34
Optimal and fast spherical cup formation
35
Function sequences/operating modes
36
Explanation of symbols
36
SpotArc
39
Spotmatic
41
Non-latched operation, version C
42
Pulses, function sequences
43
TIG pulses – non-latched operation
43
TIG pulses - latched operation
43
Pulse variants
44
Pulses (thermal pulses)
44
KHz pulses (metallurgic pulses)
45
Automated pulses
45
AC pulses
46
AC special
46
TIG
activArc
welding
47
Welding torch (operating variants)
48
Tap torch trigger (tapping function)
48
Torch mode and up/down speed setting
49
Standard TIG torch (5-pole)
50
TIG up/down torch (8-pole)
52
Potentiometer torch (8-pole)
54
RETOX TIG torch (12-pole)
55
Setting the first increment
56
MMA welding
57
Connecting the electrode holder and workpiece lead
57
Select welding task
58
Hotstart current and Hotstart time
59
Switching the welding current polarity
60
Arcforce
60
Antistick
60
Protecting welding parameters from unauthorised access
60
Remote control
61
Manual remote control RT
61
RTG1 19POL manual remote control
61
Manual remote control RTP
61
RTP 3 manual remote control
61
Manual remote control RT AC
61
Manual remote control RT PWS
62
Foot-operated remote control RTF
62
PC interface
63
Simultaneous welding on both sides, synchronisation types
64
Synchronisation via mains voltage (50Hz / 60Hz)
64
Selection and adjustment
64
Interfaces for automation
65
TIG interface for mechanised welding
65
Remote control connection socket, 19-pole
66
Advanced settings
67
Setting slope times for secondary current AMP% or pulse edges
67
TIG non-latched operating mode, C version
68
Configuring the TIG potentiometer torch connection
69
Welding current display (ignition, secondary, end and hotstart currents)
70
Ramp function foot-operated remote control RTF
71
Menus and sub-menus on the machine control
72
Direct menus (direct access to parameters)
72
Expert menu (TIG)
72
Machine configuration menu
73
Maintenance, care and disposal
76
General
76
Maintenance work, intervals
76
Daily maintenance tasks
76
Monthly maintenance tasks
76
Annual test (inspection and testing during operation)
76
Maintenance work
77
Disposing of equipment
77
Manufacturer's declaration to the end user
77
Meeting the requirements of RoHS
77
Rectifying faults
78
Customer checklist
78
Machine faults (error messages)
80
Resetting welding parameters to the factory settings
81
Display machine control software version
82
General operating problems
82
Interface for mechanised welding
82
Technical data
83
Tetrix 300 AC/DC Comfort
83
Accessories
84
Remote controls and accessories
84
Welding torch cooling system
84
Transportsysteme
84
General accessories
84
Options
84
Computer communication
84
Appendix A
85
Overview of EWM branches
85
View document
EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual
Type
Operating Instructions Manual
Brand
EWM
Size
3.57 MB
Category
Welding System
Pages
92
Language
English
Table of contents
Contents
4
Safety instructions
7
For your safety
7
Transport and installation
9
Ambient conditions
9
Notes on the use of these operating instructions
10
Technical data
11
TETRIX 270; 300 AC/DC COMFORT activArc
11
TETRIX 350 AC/DC COMFORT activArc
12
TETRIX 500 AC/DC COMFORT activArc
13
Machine description
14
TETRIX 270; 300 AC/DC COMFORT activArc
14
Front view
14
Rear view
16
TETRIX 350 AC/DC COMFORT activArc
18
Front view
18
Rear view
20
TETRIX 500 AC/DC COMFORT activArc
22
Front view
22
Rear view
24
Functional characteristics
26
Machine control – Operating elements
26
Function sequence
28
Operating concepts
29
Manual, standard operation (JOB 0)
30
JOB operation (JOB 1 to 7)
31
Displaying and changing the JOB number
31
Welding data display
32
Welding parameter setting
32
Machine configuration menu
32
TIG welding
33
Arc ignition
33
HF ignition
33
Liftarc
33
Optimising the ignition characteristics for pure tungsten electrodes
34
Manual, standard operation (JOB 0)
34
JOB operation (JOB 1 to 7)
34
TIG automatic cut-out
34
Tapping operating mode
34
Optimal and fast spherical cup formation
35
TIG function sequences / operating modes
36
Explanation of symbols
36
TIG non-latched operation
37
TIG latched operation
38
TIG spotArc
39
TIG non-latched operation, C version
42
TIG pulses, function sequences
43
TIG pulses – non-latched operation
43
TIG pulses - latched operation
43
TIG pulse variants
44
Pulses (thermal pulses)
44
KHz pulses (metallurgic pulses)
45
Automated pulses
45
AC special
46
TIG
activArc
welding
47
TIG shielding gas setting
48
Gas test
48
TIG welding torch (operating variants)
48
Torch mode and up/down speed setting
49
Standard TIG torch (5-pole)
50
TIG up/down torch (8-pole)
52
Potentiometer torch (8-pole)
54
RETOX TIG torch (12-pole)
55
Setting the first increment
56
MMA welding
57
Selection and adjustment
57
Hotstart
57
Hotstart current
57
Hotstart time
58
Arcforcing
58
Antistick
58
Key switch
58
Advanced settings
59
Setting slope times for secondary current AMP% or pulse edges
59
TIG non-latched operating mode, C version
60
Configuring the TIG potentiometer torch connection
61
Switching between percentage and absolute welding currents
61
Selection and adjustment
62
Remote control
63
Foot-operated remote control RTF
63
Manual remote control RT
63
Manual remote control RT AC
63
Manual remote control RTP
63
RTP 3 manual remote control
64
Manual remote control RT PWS
64
Interfaces for automation
65
TIG interface for mechanised welding
65
Remote control connection socket, 19-pole
66
Commissioning
67
General
67
Area of application – proper usage
67
Installation
67
Mains connection
67
Machine cooling
67
Workpiece lead, general
67
TIG welding
68
Welding torch connection
68
Torch connection options and pin assignments
69
Connection for workpiece lead
69
Shielding gas supply (shielding gas cylinder for welding machine)
70
Connecting the shielding gas supply
70
Setting the shielding gas quantity
70
MMA welding
71
Electrode holder connection
71
Connection for workpiece lead
72
Cooling unit function specification
72
Coolant error
72
Simultaneous welding on both sides, synchronisation types
72
Synchronisation via mains voltage
72
Selection and adjustment
73
PC interface
73
Maintenance and testing
74
General
74
Cleaning
74
Test equipment
74
Scope of the test
75
Visual inspection
75
Measuring the open circuit voltage
75
Measurement of insulation resistance
75
Measuring the leakage current (protective conductor and contact current)
76
Measurement of protective conductor resistance
76
Functional test of the welding machine
76
Documentation of the test
76
Repair Work
77
Disposing of equipment
78
Manufacturer's declaration to the end user
78
Meeting the requirements of RoHS
78
Warranty
79
General Validity
79
Warranty Declaration
80
Operating problems, causes and remedies
81
Error messages (power source)
81
Accessories, options
82
General accessories
82
Remote control / connection cable
82
Options
82
TIG welding torch
82
Transport vehicle
83
Cooling units
83
Synchronisation
83
Circuit diagrams
84
TETRIX 270 AC/DC COMFORT activArc
84
TETRIX 300 AC/DC COMFORT activArc
86
TETRIX 350 AC/DC COMFORT activArc
88
TETRIX 500 AC/DC COMFORT activArc
90
Appendix A
92
Declaration of Conformity
92
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