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Mig 5000i WeldCloud™
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
2.86 MB
Category
Welding System
Pages
30
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
3.86 MB
Category
Welding System
Pages
32
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
2.98 MB
Category
Welding System
Pages
30
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
2.98 MB
Category
Welding System
Pages
30
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
2.44 MB
Category
Welding System
Pages
30
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
17.85 MB
Category
Welding System
Pages
100
Language
English
Table of contents
Table of contents
2
READ THIS FIRST
5
INTRODUCTION
6
Design structure of the power source
6
WeldCloud™
7
TECHNICAL DATA
8
WIRING DIAGRAMS
12
Component description
12
MMC option for MIG power sources
15
Mig U5000i, 400 V
16
Mig 5000i, 400 V
18
Mig U5000i WeldCloud™, 400 V
20
Mig 5000i WeldCloud™, 400 V
24
INSTALLATION
28
Configuration of the arc voltage feedback, WeldCloud™
28
Welding with the filler wire positive or negative, using external voltage sensing from thewire, without external sensing from the workpiece
28
Welding with the filler wire positive or negative, without any external voltage sensingfrom the wire or the workpiece
29
Welding with the filler wire positive, using external voltage sensing from the wire andthe workpiece
30
Welding with the filler wire negative, using external voltage sensing from the wire andthe workpiece
31
DESCRIPTION OF OPERATION
32
AP2 Interference suppressor board
32
1 MMC module
32
2AP1 Interference suppressor board
33
5 Cooling unit
33
15 The power module
34
15AP1 Power board
35
15AP1:1 Mains rectifier bridge and charging circuit
35
15AP1:2 Switching circuit
36
15 AP1:3 Overvoltage and undervoltage protection
37
15 AP1 Connections to the circuit board
37
15AP1 Component positions
38
15AP2 Gate driver board
38
15AP2:1 Gate driver stages
39
15AP2:2 Overvoltage and undervoltage protection
40
15AP2 Component positions
41
15AP4 Filter board with main rectifier
42
20AP1 Control board
42
20AP1:1 Power supply
43
20AP1:2 Fan control
44
20AP1:3 The CAN bus
44
20AP1:4 Temperature monitoring
47
20AP1:5 Overvoltage and undervoltage protection
47
20AP1:6 Communication with relay board 20AP2
47
20AP1:7 Gate pulses
47
20AP1:8 Current sensor
48
20AP1:9 Arc voltage feedback
48
20AP1 Circuit board versions
51
20AP1 Component positions, version 1
52
20AP1 Component positions, version 2
53
20AP2 Relay board
54
20AP2:1 Power supply
54
20AP2:2 External shutdown
54
20AP2:3 Starting sequence
54
20AP2:4 Power supply to the cooling unit
55
20AP2:5 Cooling water monitoring in MIG welding mode
55
20AP2:5 Cooling water monitoring in TIG welding mode
57
20AP2:6 TIG Gas valve
58
20AP2:7 TIG HF starting device
58
20AP2:8 TIG Starting
59
20AP2:9 TIG, Gas flow monitor
59
20AP2 Component positions
59
20AP2 Circuit diagram
60
24AP1 Weld Data unit
61
25AP1 WeldCloud™ Unit - SBC board
63
Power supply
64
Ethernet
64
Antenna
64
The WeldCloud™ function
64
Reset button – rebooting WeldCloud™
64
REMOTE CONTROLS
65
ERROR CODES
66
Error log
66
Error code description, power source
66
WeldCloud™ error codes
69
SERVICE INSTRUCTIONS
70
What is ESD?
70
Service aid
70
Special tools
71
Dismantling
71
Service information
71
Checking power board 15AP1
72
Mounting components on the heat sink
77
Soft starting
77
Checking the overvoltage and undervoltage threshold values
83
Calibrating the current sensor signal
84
Calibration of the arc voltage feedback
85
2TC2, auxiliary transformer with 10 A MCB
87
Checking 25AP1 WeldCloud™ Unit
88
Replacing WeldCloud™ antenna
89
Connectivity check with 25AP1 SBC board
89
Antenna connection for Wi-Fi, 3G and GPS
89
Troubleshooting WeldCloud™
90
IN-SERVICE INSPECTION AND TESTING
93
General requirements
93
Periodic inspection and test
93
After repair, inspection and test
93
Visual inspection
93
Electrical test
94
Functional test
96
TEST REPORT
98
SPARE PARTS
99
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
990.09 KB
Category
Welding System
Pages
38
Language
English, Italian
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
3.22 MB
Category
Welding System
Pages
30
Language
English
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
1.32 MB
Category
Welding System
Pages
40
Language
English, Italian
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
17.50 MB
Category
Welding System
Pages
100
Language
English
Table of contents
Table of contents
2
READ THIS FIRST
5
INTRODUCTION
6
Design structure of the power source
6
WeldCloud™
7
TECHNICAL DATA
8
WIRING DIAGRAMS
12
Component description
12
MMC option for MIG power sources
15
Mig U5000i, 460 V version
16
Mig 5000i, 460 V version
18
Mig U5000i WeldCloud™, 460 V version
20
Mig 5000i WeldCloud™, 460 V version
24
INSTALLATION
28
Configuration of the arc voltage feedback, WeldCloud™
28
Welding with the filler wire positive or negative, using external voltage sensing from thewire, without external sensing from the workpiece
28
Welding with the filler wire positive or negative, without any external voltage sensingfrom the wire or the workpiece
29
Welding with the filler wire positive, using external voltage sensing from the wire andthe workpiece
30
Welding with the filler wire negative, using external voltage sensing from the wire andthe workpiece
31
DESCRIPTION OF OPERATION
32
AP2 Interference suppressor board
32
1 MMC module
32
2AP1 Interference suppressor board
33
5 Cooling unit
33
15 The power module
34
15AP1 Power board
35
15AP1:1 Mains rectifier bridge and charging circuit
35
15AP1:2 Switching circuit
36
15 AP1:3 Overvoltage and undervoltage protection
37
15 AP1 Connections to the circuit board
37
15AP1 Component positions
38
15AP2 Gate driver board
38
15AP2:1 Gate driver stages
39
15AP2:2 Overvoltage and undervoltage protection
40
15AP2 Component positions
41
15AP4 Filter board with main rectifier
42
20AP1 Control board
42
20AP1:1 Power supply
43
20AP1:2 Fan control
44
20AP1:3 The CAN bus
44
20AP1:4 Temperature monitoring
47
20AP1:5 Overvoltage and undervoltage protection
47
20AP1:6 Communication with relay board 20AP2
47
20AP1:7 Gate pulses
47
20AP1:8 Current sensor
47
20AP1:9 Arc voltage feedback
48
20AP1 Circuit board versions
50
20AP1 Component positions, version 1
52
20AP1 Component positions, version 2
53
20AP2 Relay board
54
20AP2:1 Power supply
54
20AP2:2 External shutdown
54
20AP2:3 Starting sequence
54
20AP2:4 Power supply to the cooling unit
55
20AP2:5 Cooling water monitoring in MIG welding mode
55
20AP2:5 Cooling water monitoring in TIG welding mode
57
20AP2:6 TIG Gas valve
58
20AP2:7 TIG HF starting device
58
20AP2:8 TIG Starting
59
20AP2:9 TIG, Gas flow monitor
59
20AP2 Component positions
59
20AP2 Circuit diagram
60
24AP1 Weld Data unit
61
25AP1 WeldCloud™ Unit - SBC board
63
Power supply
64
Ethernet
64
Antenna
64
The WeldCloud™ function
64
Reset button – rebooting WeldCloud™
64
REMOTE CONTROLS
65
ERROR CODES
66
Error log
66
Error code description, power source
66
WeldCloud™ error codes
69
SERVICE INSTRUCTIONS
70
What is ESD?
70
Service aid
70
Special tools
71
Dismantling
71
Service information
71
Checking power board 15AP1
72
Mounting components on the heat sink
77
Soft starting
77
Checking the overvoltage and undervoltage threshold values
83
Calibrating the current sensor signal
84
Calibration of the arc voltage feedback
85
2TC2, auxiliary transformer with 10 A MCB
87
Checking 25AP1 WeldCloud™ Unit
88
Replacing WeldCloud™ antenna
89
Connectivity check with 25AP1 SBC board
89
Antenna connection for Wi-Fi, 3G and GPS
89
Troubleshooting WeldCloud™
90
IN-SERVICE INSPECTION AND TESTING
93
General requirements
93
Periodic inspection and test
93
After repair, inspection and test
93
Visual inspection
93
Electrical test
94
Functional test
96
TEST REPORT
98
SPARE PARTS
99
View document
ESAB Mig 5000i WeldCloud™ User manual
Type
User manual
Brand
ESAB
Size
4.02 MB
Category
Welding System
Pages
32
Language
English
View document