North American Tool 6800 Operating Instructions Manual

Category
Power generators
Type
Operating Instructions Manual
8807517 7/11
8000* XL GAS GENERATOR Model: 6800
m
CALIFORNIA PROPOSITION 65
WARNING: You can create dust
when you cut, sand, drill or
grind materials such as wood,
paint, metal, concrete, cement,
or other masonry. This dust
often contains chemicals
known to cause cancer, birth
defects, or other reproductive
harm. Wear protective gear.
WARNING: This product or its
power cord may contain
chemicals, including lead,
known to the State of California
to cause cancer and birth
defects or other reproductive
harm. Wash hands after
handling.
CAUTION:
FOR YOUR OWN SAFETY
READ INSTRUCTION MANUAL
COMPLETELY AND
CAREFULLY BEFORE
OPERATING THIS GASOLINE
ENGINE Failure to follow all
instructions as listed below
may result in electrical shock,
fire, and/or serious personal
injury.
SPECIFICATIONS:
Engine: 4-stroke; Single phase;
Electronic ignition
Start Type: Recoil
Rated Power: 5500W
Fuel Capacity: 5.6gallons
Run Time:9 hours
SAFETY WARNINGS
1) Do not operate this generator
indoors or in enclosed spaces.
Emissions created by this
generator are harmful.
2) Do not operate the generator in
wet conditions. This will increase
the risk of electrical shock.
3) Do not directly connect the
generator to a household power
supply.
4) Do not smoke while refueling
the generator. Do not overflow the
fuel when refueling the generator.
Stop the generator before
refueling. Gasoline is
flammable and the sparks may
cause it to ignite. Keep the
generator at least 3 feet away
from flammable materials.
5) Electrical equipment,
including any lines and plug
connections, should be
insulated.
6) The circuit breakers should
be matched with the generator
equipment. If the circuit
breakers need replacement,
they must be replaced with a
breaker that has identical
ratings and performance
characteristics.
7) Do not operate the generator
before grounding it. An
ungrounded generator could
cause electrical shock to occur.
8) The temperature of the
environment will affect the
overcurrent protector. Please
change the protector so it will fit
with the local environment
temperature.
For customer service, call 1-800-348-5004 or email 1
For warranty purchase, please keep your dated proof of purchase. File or attach to the manual for safekeeping.
Please carefully read and save these instructions before attempting to assemble, maintain, install, or operate this
product. Observe all safety information to protect yourself and others. Failure to observe the instructions may
result in property damage and/or personal injury. Please keep instructions for future reference.
Important Operating Instructions
2
[email protected] 1-800-348-5004
9) Keep your work area clean
and well lit. Do not wear loose
clothing or jewelry. Keep long
hair pulled back.
10) Do not overload the
generator. Do not force a small
generator to do the job of a large
one.
11) Do not use the generator if
the power switch does not
properly turn it on and off.
12) Do not use damaged
generator.
13) Wipe up any gasoline spills
that may have occurred during
refueling before starting the
generator.
14) Do not refill the generator
while it is running or while the
engine is still hot.
15) Use only engine
manufacturer recommended fuel
and oil.
16) Do not attempt to connect or
disconnect load connections
while standing in water or on wet
or soggy ground.
17) Keep all electrical equipment
clean and dry.
OPERATING
INSTRUCTIONS
GROUNDING THE
GENERATOR
Connect a #6 AWG groundingwire
(not included) from the generator
grounding log on the front of the
generator to a grounding rod (not
included) that has been driven at
least 24 inches into the earth. The
grounding rod must be an earth-
driven copper or brass rod
(electrode) which can adequately
ground the generator.
Pre-Start Checks:
1. Check to make sure the Engine
Power Switch is in its "OFF"
position. (See Figure B.)
2. IMPORTANT! Prior to first using
the Generator , the Engine MUST
be filled with approximately 3/4
(0.63) quart of a high quality SAV
10W-30 grade engine oil. To do
so, unscrew and remove the
Engine’s Oil Dipstick located at the
bottom of the Engine Crankcase.
Fill the Engine’s Crankcase until
the oil level is level with the upper
marked line on the Dipstick. Then,
screw the Dipstick back into the
Oil Fill Hole.(See Figure C.)
3. Before the first use ,remove
the fuel Tank cap and fill the
Fuel Tank with unleaded
gasoline . Then replace the fuel
Tank Cap. Thereafter, check the
Engine’s Fuel Gauge for the
amount of unleaded gasoline in
the Fuel Tank. If necessary, refill
the Fuel Tank with unleaded
gasoline; the Generator must be
turned off and cooled down
before refilling the fuel tank.(See
Figure C.)
To Start The Engine
1,Make sure the electrical
powered tools/equipment that
will be used are not plugged into
the Generator while the Engine
is started.
2.Turn the 120 volt circuit
breaker to its "OFF"
position.(See Figure D.)
3.Open the Fuel Valve. (See
Figure E.)
4.Close the choke Lever to
about 1/8" clearance.(See Figure
E)
3
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5. Turn the Engine Power
Switchto its "ON" position.(See
Figure F.)
Powering 120/240 Vott AC
Tools And Equipment:
Prior to powering tools and
equipment , make sure the
Generator’s rated voltage, and
amperage capacity(120V 47AMP,
240V 23AMP) isadequate to
supply all electrical loads that the
unit will power. If powering
exceeds the Generator’s
capacity, it may be necessary to
group one or more of the tools
and/or equipment for connection
to a separate generator.
Once the generator is running
select the desired voltage with
the voltage selector switch
located below the voltmeter, then
simply connect the power cords
to the correct outlet and turn on
applicable breaker(s).(See Figure
G.)
NOTE: The Generator features
AC Fuse circuit breakers to
protect the AC circuit in case of
an overload occur the Breaker
will "trip" to its "OFF" position. In
this case, refer to step#1 above
in this section. Then, reset the
circuit system by turning the
circuit Breaker to its "ON"
position. Restart the Generator
and continue powering the
remaining tools and
equipment.(See Figure D.)
When finished using the
generator ,shut the circuit
breakers off and then turn the
engine power switch to its "OFF"
120 and 240 volt AC Outlets
(See Figure E,F and G.)
Powering 12 Volt DC Tools
And Equipment:
1. Prior to powering a tool or
equipment make sure the
Generator’s rated voltage and
amperage capacity
(12VDC/8AMPs) is adequate to
supply all electrical loads that the
unit will power. If powering
exceeds the Generator’s
capacity, it may be necessary to
group one or more of the tools
and /or equipment for connection
to a separate generator.
2. Connect the Power Cord of a
12 VDC powered tool or
equipment to the DC Terminals.
NOTE: Make sure to connect the
positive(+) lead of the Power
Cord to the positive (+) terminal
on the Generator ,and connect
the negative(-) lead of the Power
Cord to the negative (-) terminal
on the generator.(See Figure H.)
3. if using only a 12 volt DC tool
or equipment turn both the 120V
and 240V breakers to their "OFF"
position.(See Figure D.)
4. Start and run the engine as
previously discussed in this
manual.
5.When finished using the
Generator ,turn the Engine
Power Switch(2) to its "OFF"
position. Turn the Fuel Valve to
its "OFF" position. Then
,disconnect the electrical
6.Hold the Start Handle loosely
and pull it slowly several times
to allow the gasoline to flow into
the Engine’s carburetor. Then
hold the Start Handle firmly and
pull the rope hard and fast. Pull
the road all the way out, using
two hands if necessary. If
necessary pull the rope several
times until the Engine
starts.(See Figure G)
7.Allow the Engine to run for
several seconds. Then, open
the Choke Lever all the
way.(see Figure E.)
4
[email protected] 1-800-348-5004
powered tools power cord from
the Generator’s DC Terminals
(7). (See Figure H.)
6.After the Engine and
Generator have completely
cooled, store the Generator in a
safe,clean ,dry location (if not
already installed in one).
7. NOTE: The Generator
features a 8 AMP DC circuit
breaker (9) to protect the DC
circuit in case of an
overload.(See Figure H.)
MAINTENANCE
1. CAUTION Always make sure
the engine power switch is in its
OFF position disconnect the
spark plug wire from the engine
.and allow sufficient time for the
engine and generator to
completely cool before
performing any inspection
,maintenance ,or cleaning.
2. before each use, inspect the
general condition of generator
,check for loose screw
.misalignment or binding of
moving parts crake or broken
parts, damages electrical wiring
and any other condition that
may affect its safe operation by
a qualified service technician
before further use.do not use
damaged equipment.
3. before each use check to
make sure the engine oil level
and gas level is adequate ,if
necessary,fill the fuel tank.
4. before each use ,with a soft
brush ,cloth,or vacuum, remove
all debris from the generator
then use a premium
quality,lightweight machine oil to
lubricate all moving parts.
5. every 20hours of use ,drain
the old engine oil and replace
with approximately 3/4 (0.63)
quart of a high quality SAE
10W -30 grace engine oil.
6. EVERY 300 hours of
use,have a qualified ,certified
technician perform thorough
maintenance on the generator
and its engine.
7. For long term storage,either
drain fuel into a suitable
container or add a fuel
preservative stabilizer (not
include) to prevent breakdown
of the fuel .
5
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Troubleshooting Guide
6
[email protected] 1-800-348-5004
Limited Manufacturer Warranty
North American Tool (NAT) Industries makes every effort to ensure that this product meets high quality
and durability standards. NAT warrants to the original retail consumer a 1-year limited warranty from
the date the product was purchased at retail and each product is free from defects in materials.
Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
repairs or alterations, or a lack of maintenance. NAT shall in no event be liable for death, injuries to
persons or property, or for incidental, special or consequential damages arising from the use of our
products. To receive service under warranty, the original manufacturer part must be returned for
examination by an authorized service center. Shipping and handling charges may apply. If a defect is
found, NAT will either repair or replace the product at its discretion.
DO NOT RETURN TO STORE
For Customer Service:
Email: [email protected] or Call 1-800-348-5004
8807517 12/7
8000* XL GAS GENERATOR
Model: 6800
m
For customer service, call 1-800-348-5004 or email 7
Parts List - Generator
m8
Call 1-800-348-5004 for assistance or replacement parts
Please provide the following information
-Model number
-Part description and number as shown in parts list
-Serial number
Address any correspondence to:
North American Tool Industries
84 Commercial Rd
Huntington, IN 46750
Parts List
Part# Description Qty Part# Description Qty
1 Bolt (M6 x 12) w/lock Washer 9 23 Bolt(M5 x 20) 4
2 Engine Power Switch 1 24 Connection Board 1
3 Control 1 25 Nut(M5) 4
4 Voltmeter 1 26 Stator 1
5 Circuit Breaker 50A 1 27 Rotor 1
6 240A Outlet 2 28 Cooling Fan 1
7 DC Terminal 2 29 Heat Insulation Board 1
8 Ground Connector 1 30 Fuel Tank 1
9 Circuit Breaker 25A 2 31 Fuel Filter 1
10 Circuit Breaker DC 1 32 Seal Ring 1
11 Shock Absorber 4 33 Fuel Tank Cap 1
12 Shock Absorber Foot 4 34 Fuel Gauge 1
13 Lock Washer Nut 4 35 Bolt(M6 x 12) 2
14 Stato Cover 1 36 Lock Washer Bolt(M6x12) 4
15 Alternator Back Cover 1 37 Spacer 4
16 Capacitor 1 38 Rub Washer 4
17 Bolt (M5 x 16) 4 39 Bushing 4
18 Rectifier 1 40 Engine 1
19 Bolt(M5 x 16) 3 41 Cover 1
20 Cable Sheath 1 42 Switch Housing 1
21 Bolt(M8 x 224) 1 43 Switch toggle 1
22 Bolt(M6 x 152) 4 44 120V Outlet 3
1-800-348-5004
8807517 12/7
8000* XL GAS GENERATOR
Model: 6800
m
For customer service, call 1-800-348-5004 or email 9
Parts List - Engine
8807517 12/7
m10
Call 1-800-348-5004 for assistance or replacement parts
Please provide the following information
-Model number
-Part description and number as shown in parts list
-Serial number
Address any correspondence to:
North American Tool Industries
84 Commercial Rd
Huntington, IN 46750
Parts List
NO. Spare parts code Name Qty NO. Spare parts code Name Qty
1 2.63.01.00181 BOLT M6*25 2 51 2.54.02.000500 THROTTLE RETURN SPING A 1
2 2.53.02.000400 IGNITION 1 52 2.51.03.000200 CONTROL HANDLE 1
3 2.63.01.00405 LOCK PIN, 12*20 2 53 2.63.01.00371 W ASHER, 8*17*1 1
4 / GASKET,HEAD 1 54 2.63.01.00341 SPLINT PIN, 1*6.5 1
5 2.60.05.000300 GASKET,AIR CLEANER 1 55 2.63.01.00279 NUT, M16*1.5 1
6 / CARBURETOR 1 56 2.52.03.000200 PULLEY, STARTER 1
7 2.60.04.000300 GASKET,CARBURETOR 1 57 2.52.04.000300 COOLING FAN 1
8 2.55.02.000200 INSULATOR,CARBURETOR 1 58 / FLYW HEEL COMP. 1
9 2.60.02.000300 GASKET, CARBURETOR 1 59 2.63.01.00181 BOLT, M6*28 2
10 2.63.01.00166 BOLT, M6*10 4 60 2.53.03.000100 CHARGE COIL 1
11 / RECOIL STARTER 1 61 2.53.07.000300 PRESS W IRE PLATE 1
12 / CONTROL BOX 1 62 2.62.01.000500 W IRE CLIP RUBBER BLOCK 1
13 2.63.01.00170 BOLT, M6*12 11 63 / CRANKCASE 1
14 / COVER COMP, FAN 1 64 2.51.17.002300
CONTROL HANDLE SEAL,
1
15 2.62.01.000100 W IRE CLIP 1 65 2.51.04.000700 ALART UNIT OIL 1
16 2.55.05.005201 FUEL TANK CAP 1 66 2.62.01.001000 CABLE TIES 1
17 2.55.05.005205 TANK FILTER 1 67 2.52.02.000300 STARTER ASSY 1
18 / FUEL TANK 1 68 2.60.03.000300 GASKET, MUFFLER 1
19 2.55.05.005206 FUEL TANK JOINT ASSY 1 69 2.63.01.00845 W ASHER, 12*20*2 2
20 2.55.07.001000 FUEL TUBE CLIP 2 70 / PING 1
21 2.55.06.005800 FUEL PIPE 4.5*8*230 1 71 2.63.01.00404 LOCK PIN, 8*14 2
22 2.63.01.00283 BOLT, M8 2 72 2.63.02.006100 BEARING,GB276-6207 1
23 2.63.01.00204 BOLT, M8*25 2 73 2.60.01.000200 GASKET, CRACKCASE 1
24 2.51.07.000400 OIL PLUG 1 74 2.51.04.000300 OIL LEVEL SW ITCH 1
25 2.63.01.00270 BOLT, M8 5 75 2.63.02.006400 BEARING,GB276-6202 2
26 2.63.01.00211 BOLT, M8*40 9 76 / CAMSHAFT 1
27 2.51.17.000200 OIL SEAL 35*52*8 2 77 2.51.14.000100 BALANCE SHAFT 1
28 2.51.05.002600 CRANKSHAFT COVER 1 78 2.63.01.01036 KEY SPECIAL W OODRUFF 1
29 2.51.06.001300 OIL STICK 1 79 / CRANKSHAFT 1
30 2.60.09.000200 GASKET, HEAD COVER 1 80 2.51.02.000200 GOVERNOR GEAR 1
31 / HEAD COVER 1 81 2.50.02.000300 CYLINDER HEAD 1
32 2.63.01.00215 BOLT,HEAD COVER M6*61 1 82 2.63.01.00050
STUD BOLT, EXHAUST,
2
33 2.50.13.000300 TUBE BREATHER 1 83 2.63.01.00226 BOLT, M10*80*1.25 4
34 2.60.06.000400 GASKET,MUFFLER 1 84 2.50.07.000200 PUSHING ROD,6*5*166 2
35 2.50.16.000200 EXHAUST TUBE, MUFFLER 1 85 2.50.08.000300 TAPPET 2
36 / MUFFLER 1 86 2.63.01.00074 DRAIN SCREW , M12*15*1.25 2
37 / AIR CLEANER 1 87 / CONNECTING ROD ASSY 1
38 2.52.06.000200 SIDE PLATE 1 88 2.51.09.000200 PISTON PIN, 14.8*20*62 1
39 2.63.01.00054 STUD BOLT, INLET, 6-8*134 2 89 2.51.10.000300 CLIP, PISTON PIN 2
40 2.50.06.000200 GUIDE PLATE 1 90 / PISTON 1
41 2.50.05.000203 ADJUSTING BOLT, VALVE 2 91 / PISTON RING ASSY 1
42 2.50.05.000204 ROCKER ARM 2 92 2.50.03.000200 VALVE, IN 1
43 2.50.05.000201 PIVOT, ROCKER ARM 2 93 2.50.04.000200 VALVE, OUT 1
44 2.50.05.000202 NUT, ADJUSTING PIVOT 2 94 2.50.10.000200 SEAL GUIDE 1
45 2.53.06.000200 SPARK PLUG/F7TC 1 95 2.50.09.000700
EXHAUST VALVE SPRING
1
46 2.54.03.000200 GOVERNOR ROD 1 96 2.50.09.000400
VALVE SPRING RETAINER,
2
47 2.54.02.000600 THROTTLE RETURN SPING B 1 97 2.50.09.000600
EXHAUST VALVE SPRING
1
48 2.54.01.000800 CONTROL ASSY 1 98 2.50.09.000500
INTAKE VALVE SPRING
1
49 2.54.04.000200 GOVERNOR ARM 1 99 2.50.09.001400
INTAKE VALVE SPRING
1
50 2.63.01.00092 SQUARE-HEAD BOLT, M6*21 1
8807517 12/7
m11
CIRCUIT BREAKER
AC240/120V AC120V
AC240V
AV120V
V
CIRCUIT BREAKER
CIRCUIT BREAKER
OFF
BREAKER
DC12V OUTPUT
GREEN
YELLOW
BLACK
RED
Generator Block
VOLT
ADJUST
VOLT METER
AVR
F+
F-
ENGINE Block
Ignition Coil
Oil Level
Switch
ON
Wire Diagram
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North American Tool 6800 Operating Instructions Manual

Category
Power generators
Type
Operating Instructions Manual

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